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Published byAlena Ayler Modified over 10 years ago
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An Overview of the Production Process
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-Stable Workforce -Controlled Environment -Less Waste -Repetitive Tasks -Lean Manufacturing Principles -Just-in-time Inventory -Quality Controls -Supplier Support -Volume Buying Power Factory-Built Housing The Most Efficient Building Method
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Frame Construction Steel I-Beams roll into the plant to be welded into a frame.
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Frame Construction Frame components are welded into place
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Frame Construction Wheels and axles are installed
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Frame Construction The frame is painted with a non-toxic, water-based paint
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Frame Construction The serial number of the home is stamped and painted on the frame.
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Frame Construction A completed frame
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Floor Insulation The Bottom Board and Floor Insulation Are Installed prior to Installing the Floor System
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The floor joists are laid in a preset template and nailed to the perimeter rail. Building the Floor
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¾ OSB Decking is installed. Building the Floor
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For ease of installation, the plumbing system and floor ductwork is installed prior to placement on the frame. Building the Floor
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Plumbing installation. (A view from the bottom side) Building the Floor
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The floor is placed on the frame.
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Building the Floor
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The pipes are covered to ensure no debris gets into the water lines. Building the Floor
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The floor covering is installed. A protective covering is placed over the flooring. Building the Floor
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Walls are built on a table for efficiency. Insulation is installed. Wall Construction
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Once complete, the walls are picked up by a crane system and installed. Wall Construction
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Exterior walls may be up to 76 feet and installed by only two people! Wall Construction
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A sidewall is ready to install. Wall Construction
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The walls are done! Notice the house moves to the next station on a dolly system. Wall Construction
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The roof is built on a table as well. Roof Construction
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The ½ High-strength sheetrock ceiling is glued to the rafters. Overhead ducts are also installed at this point for ease of installation and accuracy. Roof Construction
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The roof is then moved to the spray booth for the ceiling texture application. Roof Construction
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Time to pick up the roof and install it on the home! Roof Construction
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Fiberglass insulation is blown into the roof cavity per order. Roof Construction
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Once the roof is installed the electrical wires are run in the roof cavity and the roof decking is installed. Roof Construction
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OSB exterior wrap is installed. Exterior Siding
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A moisture barrier is installed under all exterior siding for additional moisture protection. Felt paper is installed under the shingles. Exterior Siding
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Windows and doors are installed. Additional moisture protection is installed under windows. Exterior Siding
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Exterior siding is installed. Exterior Siding
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Almost Done! Exterior Siding
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Our cabinets are custom built to each order. This gives us greater flexibility when it comes to customization. Cabinets and Countertops
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The countertops are built and cut to size in our cabinet shop. Cabinets and Countertops
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Attention to detail is the name of the game when it comes to molding and final finish Molding and Final Finish
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Time to clean up! Molding and Final Finish
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The Home is Packaged for Transit
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Ready to Ship
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Houses are Dispatched for Transportation
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