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NATURAL GAS & LNG AS ENGINE FUEL Jim Lewis, PE, PEng LNG Expertise, LLC May 21, 2014 Great Lakes Maritime Research Institute 1
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NATURAL GAS Natural Gas is mostly methane (CH 4 ) with small amounts of Ethane (C 2 H 6 ) Propane (C 3 H 8 ) Butane (C 4 H 10 ) Impurities Nitrogen Carbon Dioxide Hydrogen Sulfide 2
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COMPOSITION Hydrogen Carbon Ratio MethaneCH 4 4 - 1 EthaneC 2 H 6 3 – 1 PropaneC 3 H 8 2 3 / 3 – 1 C 4 + 3
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COMBUSTION H 2 + O = H 2 OWater C + 2O = CO 2 4
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NATURAL GAS CHARACTERISTICS Density Specific Gravity Flammability range 5% to 15% Octane, Auto-Ignition Temperature 999° F 5
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BOILING TEMPERATURES Atomic Number Methane-260° F16 Ethane-160° F30 Propane -4° F44 Vaporization Vapor Clouds Density Buoyancy 6
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CONDENSATION 620 cubic feet gas 1 cubic foot of LNG Storage and Transport 7
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CNG VolumeCompressed Natural Gas = 8 LNG Pressure3600 psi Range 8
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LNG VAPOR PRESSURE PRESSURE TEMPERATURE 9
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BOIL OFF GAS Insulation – Vacuum Use Vapor Pressure safety relief 10
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TEMPERATURE EFFECTS ON MATERIALS Strength Toughness / Brittleness, NDT Expansion and Contraction Heat Transfer Freezing, Ice 11
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SAFETY ISSUES Bad Rap – Cleveland 1944 Flammability Volatility – Heat Sources Ignition Temperature Flame Speed / Acceleration Limits – LFL 5%, UFL 15% Stoichiometric – 10% 12
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MITIGATION Isolate Source, ESD Hazard Sensors Hazard Identification Risk = Probability x Consequences = Escalation, Radiant Heat, Exposure Exclusion Zones – Vapor, Heat, Ignition 13
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FIRES & FIRE FIGHTING Fuel Vapor Heat Liquid Surface Impoundment Oxygen – Foam Escalation 14
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MAPLYN SANDS TESTS 15
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FIRE 16
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CODES Materials, Stainless Steel Pressure Vessel, Piping and Electrical Codes Spacing – Fire and Radiant Heat, Ignition Risk Assessment- Probability x Consequences As Low as Reasonably Practical (ALARP) Public Risk 17
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IGNITION Spark Ignition Compression Ignition (Diesel) Diesel Ignition (5%) LNG Aging 18
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MARINE USE Onboard Storage Cargo Tank Pressure Vessels Bunkering LNG Source Bunker Barge Fueling Station ESD Dry Break Transfer Hull Protection Ventilation 19
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INFRASTRUCTURE Source Pipeline Production Pretreatment Stripping H 2 O CO 2, H 2 S 20
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INFRASTRUCTURE (cont.) Liquefaction Refrigerants - Cascade - Mixed Refrigerant - Nitrogen Storage Large Atmospheric Pressure (API 620), Site Erected Pressure Vessels (ASME), Shop Fabricated Transport Truck Rail Barge Bunkering On Board Fuel Tanks 21
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COSTS The Cost of Fuel will be Project Specific Well head gas cost Liquefaction Transport Bunkering Infrastructure and Operations ½ the Price of Diesel Fuel Comparison Energy Equivalance Volume Equivalence Not Good Diesel Gallon Equivalent DGE = 1.7 gal LNG Cost per Mile 22
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MARINE REGULATIONS CLASSIFICATIONS US Coast Guard, Local Transport Canada, Provencial Captain of the Port Emissions, Spills on Water Sulfur Particulate 23
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TRAINING Attitude and Oversight Fundamentals – Turn the Valve Experience Cooperation 24
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PUBLIC RELATIONS Regulators NIMBYs Issues (+ or -): History, Cleveland, 7 Decades Safety Explosions Emissions Pollutions, Sulfur Fracking Congestion Jobs 25
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