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1 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy* DataMart v1.0 Barry Lynch Product Manager GE Fanuc Software Puts the “E” in Enterprise Manufacturing Intelligence
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2 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Executive Overview Proficy* DataMart reaches deep within your manufacturing operations across your business to provide a single, unifying view into operational performance, reducing the time, cost and complexity of developing sophisticated ad- hoc reports and analyses. It strengthens Proficy’s Enterprise Manufacturing Intelligence (EMI) capabilities – which provide one of the core pillars of the Proficy software suite – and complements the hundreds of existing reports, views and analysis tools within Proficy*Plant Applications.
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3 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Plant ManagerProductionFinanceQualityMaterialsLean/6 SigmaOperatorMaintenance Plant Reporting/Intelligence – Compliance – Continuous Improvement – Supply Chain Integration/EAI Production Data with Context Reporting, Visibility & Analytics Operational Excellence Real-Time Execution True Capabilities Demand Visibility Access to accurate, timely global production data is no longer optional, It’s essential.
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4 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Utilization of plant assets Quality of products produced Agility of production processes Integration between production and business systems Manufacturing costs and productivity Proficy Plant Applications is… Focused on improving:
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5 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Plant Applications Today Over 600 sites installed globally 70% are multi-site rollouts 20 different industries, same install. ( Hybrid manufacturing support) Best of class recognized by the industry Deployed in over 35 countries.
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6 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Site analytical production reports
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7 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Lots of production data that exists across the corporation in many different places. The costs of developing reports. The maintenance costs for the reports and IT infrastructure. Performance of the reports when analyzing data over long periods of time Impact of the reporting system on the production systems Challenges with corporate reporting solutions today
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8 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved With Proficy* DataMart you get A high performance analysis platform A product that is scalable from a single site to many sites A capability to provide performance benchmarking across the enterprise. The Intellectual Property of GEF designed into the product to handle the complexity of collection and aggregation of the data. A vendor whom can provide you global 24/7 support.
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9 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved For the Executives…… Control and visibility to all aspects of production for all plants globally Use common KPIs to benchmark plants to drive performance improvement & productivity Use collected information to invest on high ROI CAP X projects Measure results of CAP X projects Understand the true cost of production
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10 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved For the Managers…….. Control and visibility to all aspects of production environment Increase collaboration between departments Reduce and better control of costs (mfg, labor, maintenance, & inventory) Reduce & track scrap thru early warning Foundation for CI projects
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11 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved For the Engineer / Analysts……. Use MTTR & MTBF to improve operations Top ten hitter report on demand Foundation for TPM initiatives Production & Quality reporting by shift and crew Granular Production & process data for causal analysis
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12 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved How do I display the data With Proficy* DataMart we supply a standard OLAP cube that contains all the data and relationships between data that you will need when developing reports There are many Clients that can access this data for reporting purposes, in fact any client that is Microsoft OLAP compliant. This includes - Proficy* Portal -SQL Reporting Services -Microsoft Excel -OLAP compliant clients
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13 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved What samples does GEF provide….. To get users started we provide example code and a tutorial for the following client interfaces for the Proficy* DataMart. Microsoft Excel 2007 SQL Server Reporting services Proficy* Portal For Microsoft Excel 2007 we have also created a DataMart ribbon that makes it even easier to create add-hoc reports.
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14 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Excel: Proficy*DataMart ribbon
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15 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Excel: Example pivot table & chart
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16 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Excel: Conditional formatting for heat maps
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17 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Excel: Drilling down to detailed data
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18 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Excel: Drilled down to the detailed data
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19 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Portal Example
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20 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved SQL Reporting Services Example
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21 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved What does the architecture look like….
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22 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy* DataMart Proficy* Portal Plant Floor Data (CBM, Sensors, PLC, HMI SCADA, etc.) Proficy* Historian Proficy* Plant Applications Third Party Client Tools
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23 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy* DataMart Architecture
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24 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Enterprise Deployment Production Site 1 Production Site 2 Production Site 3 Proficy* DataMart
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25 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved DataMart should be on its own SQL Server box
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26 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved How does this solution add value to my current infrastructure ………..
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27 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Classic way to get reports today
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28 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Existing Plant Applications Dashboard & Report Server Characteristics Ready-to-Use lookups, overviews, drill- downs Single site (single Proficy Server) Short to medium timeframes Automated Publishing Services DataMart extends this with Multi layer Roll-ups Multi-site KPI benchmarking Complex criteria and contexts Arbitrary slice and dice perspectives
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29 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Existing Plant Applications Excel Add-in Characteristics Leverages Excel features and lots of already-skilled users Completely flexible content and format Wizards to guide extraction of information with Proficy add-in functions A way to for normal people to make custom reports DataMart extends this with Much faster number crunching speed and volume capacity (64 bit) Multi-site KPI comparison and analysis Direct Excel 2007 access to the cube
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30 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Existing Portal users Characteristics Real-time monitoring Elaborate process graphics (like HMI) Many flexible display objects and data sources Setup your own roll-ups DataMart extends this with Roll-ups and Drill-downs More speed and data volume capacity
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31 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Summary A COTS product that is optimized for reporting A product that is scalable from a single site to many sites Standard technologies that can be integrated into your current enterprise reporting strategy. The Intellectual Property of GEF designed into the product to handle the complexity of collection and aggregation of the data. A vendor whom can provide you global 24/7 support. With Proficy* DataMart you get
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