Considerations for making Product-Process Tradeoffs Product Appearance, offering, purchase price, etc. Process Procurement availability, ease of installation, etc. TIC = Total Installed Cost O&M Operating cost (e.g., California Energy Crisis) Replacement labor Decommissioning Owner values What are yours?
Light Bulbs Incandescent light bulb Compact fluorescent lamp From visited 8/24/01www.bulbs.com
Planning for Failure Product Design Design parts to fail simultaneously Merge bias effect Process Design Preventive maintenance Maintenance experts available Avoid task interruption Schedule downtime Limit inventory of spare parts
Rated Lamp Life [Tao and Janis 2001 p. 436] Rated lamp life is the time elapsed when 50% of a group of lamps remain burning. but what is the standard deviation?
Greater Reliability
System Performance Product with 3 Components Component A Component B Component C What is the likelihood of system failure at 10,500 hours?
Component Failure
Merge Bias Assume you and a friend rendez-vous to go to a performance, which starts at 8 PM. You will wait for each other before entering. Each lives about 15 minutes walking distance from the theatre. Assuming each leaves home at 7:45 PM, will you be able to go in at 8? What is the likelihood?
Merge Bias
total area under the curve = 1 area to the left of the mean = PM
Normal Distribution Mean Mode Median Standard Deviation
Normal Distribution [Harris 1978]
Different m, Same [Harris 1978]
Same m, different [Harris 1978]
Building Development vs. Technological Innovation Structural steel Taller buildings Elevators Increased floor plan Offices further from natural light Central core has no natural ventilation/cooling Air conditioning Additional lighting More heat Fluorescent light Lower heat generation Lower power consumption
Range of M/E Floor Area Required for Buildings [excerpt from Tao and Janis 2001 Table 1-1] Percent of Gross Building Area Type of Occupancy LowMediumHigh Computer Center Hospital Office 246 Residential single-occup. 123 Residential high-rise 135 University or College 468
Range of M/E Systems Costs of Buildings [excerpt from Tao and Janis 2001 Table 1-2] Percent of Total Building Cost Type of Occupancy LowMediumHigh Computer Center Hospital (clinical) Office (general) Residential single-occup Residential high-rise University or College
Building Systems Load Temperature Light Air Water Fire Circulation Communication