European Organization for Nuclear Research Industrial Controls Engineering Department GUAPI working group meeting May the 6th 2015

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department AGENDA EN/ICE report. Report from Schneider. Report from Siemens. VersionDog. Service proposal presentation. Presentation from users. “Introduction to the Vacuum Controls framework for the LHC and its injectors” by S. Blanchard.

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department EN/ICE Report Market survey for a new contract on PLC suppliers to be started this year. Siemens support cancelled via as of January Use or Siemens web interface. Automation seminar about “Specification-based test case generation”. Internal TIA Portal seminar. Possible training needs at CERN. Migration document available. TIA portal in CMF cancelled due to major constraints. Old equipment give-away campaign successful.

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department EN/ICE Report UNICOS: UNICOS CPC version for S (light) and S in preparation. (TIA Portal openness used). Schneider Magelis touch panels available. Reverse engineering tool in preparation. Time synchronisation problem introduced by EN/ICE in all UNICOS applications detected and fixed.

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department Report from Siemens Technical contact replaced. (Patrick Leidi) New contact: Michel Avondet Commercial contact not available. Waiting for replacement. No annual meeting in Germany organised in Foreseen for summer Strong collaboration with the development department to report TIA Portal issues. TIA Portal V13 SP1 released and stability improved. Ready to use. Strong collaboration on the improvement of the Linux softnet libraries (PLC agent, TSSP OPC UA wrapper). S7 300 Serial CP not compatible with S71500 CPUs.

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department Report from Siemens S7 400 CPU hardware version 6 failure. Cause: Communication ASIC (application-specific integrated circuit). Sensitive memory to bit flip event. Solution: New firmware in June Hardware affected : All CPUs S7 400 and S7 400H HW Version 6. 6ES HM06-0AB0 No impact on redundant switch over mechanism.

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department Report from Siemens CERN solution Return impacted CPUs. Credit note. Free exchange of impacted CPUs by CPUs HW Version 5. Wait until next firmware version. Siemens referenceProductTypeUNITSIn ProductionSparesPurchaser nameApplication Contact Person Comments 6ES7412-2EK06-0AB0StandardCPU 412-2PN14 EN/CV CV EDG. RaimondiCPUs to be returned. No replacement 6ES7416-5HS06-0AB0H-SystemCPU 416-5H22 TE/EPC SVC BEQ2J.M. de Paco Soto CPUs not to be returned. Waiting for Firmware new version 6ES7414-5HM06-0AB0H-SystemCPU 414-5H1 1 EN/CVHVAC_PSH. JenaCPUs to be returned. To be replaced by V5 6ES7414-5HM06-0AB0H-SystemCPU 414-5H22 EN/CVHVAC_PSH. JenaCPUs to be returned. To be replaced by V5 6ES7414-5HM06-0AB0H-SystemCPU 414-5H422GS/ASE Access ControlF. HavartNo reply 6ES7417-5HT06-0AB0 H-SystemCPU 417-5H633 F. Havart B. Morand PS Access System (PASS) F. Havart B.MorandCEGELEC 6ES7414-5HM06-0AB0 H-SystemCPU 414-5H13103 F. Havart B. Morand PS Access System (PASS) F. Havart B.MorandCEGELEC

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department VersionDog. Service proposal The problem: Updating applications in production goes sometimes out of control. Many people involved. Lack of methodology or discipline to apply it. Existing tools based on local databases: e.g. PARADIS. VersionDog. Automated Back-up and version control.

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department VersionDog. Timeline TE/ABT proposal in Oct AutoSave. Market survey. MDT’s AutoSave and Auvesys’ VersionDog. Evaluation of both tools in VersionDog selected in September Purchase procedure started in November Price negotiations between CERN procurement and Auvesy started in January Price agreement in April Purchase request to be sent before 25 th of May. Service foreseen operational for July 2015.

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department VersionDog. Infrastructure

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department VersionDog. Service proposal Automated back-up, comparison and versioning of applications in production ONLY. Common infrastructure CERN-wide. 2 Servers (ensure availability) + Agents maintained by EN/ICE. Main Administration done by EN/ICE. Local administrators for each group with special permissions. Every group manages independently its own components and jobs (back-up and compare). Capacity: 2000 back-ups and 6000 components (PLC or Touch Panel projects). It can be extended depending on the needs.

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department VersionDog. Service proposal Initial license fee and annual license fee in charge of EN/ICE. Users contribution to initial fee cancelled provided DR accepted. Service usage regulation depending on the amount of components.

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department VersionDog. Usage EN/ICE gives admin rights to one person from every group of users. Every administrator manages The registration of the device in the VersionDog database. The users of his group. (e-groups) The jobs configuration schedule. (back-up and compare). The users: Can manage projects concerning the device Can Execute compare and back-up. Need to install the VersionDog Client (web client available soon).

GUAPI Meeting May 6th 2015 Industrial Controls Engineering Department VersionDog. Users involved Confirmed users: TE/ABT (P. Van Trappen) EN/STI (A. Masi) TE/MPE (M. Zerlauth) TE/VSC (P. Gomes) BE/RF (L. Arnaudon) EN/ICE Not interested: TE/EPC (M. Dudek) DGS/RP (G. Michet) They might be interested in the future. Very interested but not yet confirmed: EN/CV (R. Barillere) TE/CRG (M. Pezzeti) GS/ASE (F. Havart) No reply: BE/BI (G. Focker)