Cost Impacts of Reduced # Bunches per Train purpose: not to generate a new ILC estimate, but to facilitate SB2009 decisions Peter H. Garbincius, Fermilab.

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Presentation transcript:

Cost Impacts of Reduced # Bunches per Train purpose: not to generate a new ILC estimate, but to facilitate SB2009 decisions Peter H. Garbincius, Fermilab BAW-2, SLAC, January 19, 2010 latest modification: 19jan PST filename: PHG-BAW_Cost_Impact_LowP.ppt

Outline of this presentation Don’t call it “Low Power” Questions: savings, upgrade/restore, invest Cost Differentials … today vs. tomorrow What we can quickly learn from RDR estimate RF System Choices for ML for KCS and DRFS DR tunnel: m => m and changes in RF and wiggler quantities Electrical Power, Cooling, and Cryo comparisons Cost Difference Summaries and Roll-up Restoration back to 2625 bunches/train Ending notes Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

Let’s not call this “Low Power” It is technically reducing the number of bunches from the RDR nominal baseline of 2625 bunches/train to 1312 bunches/train, and by restoring Luminosity by more optimized focusing at I.P. or by using traveling focus. We need to maintain 250x250 GeV capability and adequate luminosity Cannot start with RF for lower Energy and then upgrade later. This would only make sense if we installed fewer CMs & added more later Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

today… We start with the BAW-1 decisions: single-tunnel, KCS or DRFS, cavity gradient spread, plus 6.4 km racetrack DR. For calculational purposes, we also group the 2*12 RF units (= 3 CM = 26 cavities) associated with BC-2 with the ML CMs and HLRF, assuming they can be similarly powered. This is just an assumption and does not imply a choice of single-stage Bunch Compressor. Question: How much can we save if we reduce number of bunches/train 2625 => 1312? What is the upgrade path back to 2625 bunches? –What would it cost to restore 2625 bunch capability? –What should we invest in utilities: civil, electrical, cooling, cryo, etc. from to facilitate restoration? Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

cost differentials We will not generate complete estimates, just see how much the configuration changes under consideration could save relative to the B ILCU RDR estimate. Today, we will not consider “10 Hz” which is really 150 GeV e- for positron production & 125x125 GeV e+e- collisions at IP where both pulses are interspersed at 5 Hz each nor impact of moving e+ source to end of ML ….. tomorrow! Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

preamble Thank you to many people who have worked hard to produce these quantitative impacts: DR: Susanna, RF: ChrisN, ChrisA, Shigeki Cryo: TommyP, CFS: Vic, Tomski, Emil, Randy, Lee … Again, information, specifications, requirements came late CFS and I struggled to get these data on paper, we knew what we had to do, but insufficient opportunity for cross checking I’ll point out errors, omissions, inconsistencies Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

Cost Impact Matrix Reduce # bunches 2625 => 250x250 GeV Major costs are for Main Linacs & Damping Rings, so we will concentrate only on these systems. e- & e+ Sources, and RTML have reduced power BDS traveling focus systems ~ small extra costs CFS did include impact on Master Substation Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

other savings not considered: Water Cooling for Main Dumps (2), Tune-Up Dumps in BDS (2), & Photon Dump (e+ Src): the mechanical systems and capacities are sized for 500x500 GeV operations, so could reduce number of pumps and HEXs for reduced bunch number, and add later Cryogenics Plant cost estimates include multiple compressors, some of which might be able to be deferred for low bunch number configuration and added later to restore full Power Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

RF pulse for constant klystron power e -t/τ V o = Gradient * L eff asymptote = 2 V o 2V o (1-e –t/τ ) τ = 1/(2πf o )*2*(V_c/I_b)/(R/Qo) where f o = 1.3 GHz, R/Qo = 1036 Ω Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

optimizations Both accelerates 1312 bunches per train ChrisA – KCS reduces beam current from 9 mA => 6.2 mA, reducing t_beam and keeping t_rf constant which minimizes power, cooling, and dynamic load on cryogenics but only reduces # klystrons from 714/699 to 499/477 or 70%/68% (installed/powered) Shigeki – DRFS drops every other bunch keeping t_beam constant, which reduces # klystrons by 50%, but increases t_fill and τ which increases power, cooling, and dynamic load on cryogenics Which is more optimal approach? Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

KCS configurations Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

KCS power flow only during fill Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

DRFS for Reduced # Bunches Shigeki sent multiple choices on Sunday, Jan 16: designated , , , A I’ll use A which includes extra cost for extra capacity needed for longer t_rf for DC PS and Modulators, but not for Klystron Shigeki did apply “learning curves” of 89-90% or quantity pricing reduction for klystrons, modulators, & power supplies Shigeki previously said details with new estimates will not be available until Summer 2011 Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

RF parameters Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

Dependence of Cryo Dynamic Loads RF load ~ V 2 cav *(t beam +1.11*t fill ) Input Coupler load ~ V cav *(t beam +t fill )*I beam HOM (beam) load ~ I beam Don’t ask, I don’t have simple breakdown by dynamic load component, or even dynamic to static sum, only listed as function of coolant temperature (2 K, 5 K, 40 K) Cryo Loads: Full Power (both) 10* 4.42 MW Reduced # bunches: KCS 10* 4.12 MW DRFS 10* 4.72 MW Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

7.5 m diameter DR tunnel for 3 rings Prior SB2009 had 6.5 m dia DR tunnel US 6.5 m K/m, Asia 6.5 m K/m US 7.5 m K/m, Asia 7.5 m K/m Difference between 7.5 m and 6.5 m diameter tunnel for for 3,223 meter DR: US 3.6 M ILCU, Asia 4.8 M ILCU Both US and Asia estimates include excavation & concrete finishes This above analysis of US estimate did NOT include extra costs for tighter turning TBM for 3.2 km DR, although detailed CFS estimate did Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

TBM Tunnel Cost vs. Diameter – PHG – 10jan2011 BAW-1 Hanson/Tracy Lundin: Chicago TARP – Deep Tunnel Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

How can 3 rings fit in the DR tunnel? CEBAF 4-ring circus Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan2011 ILC - Global Design Effort 18

Damping Ring Magnets RF cavities & wigglers on next page Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

RF & wigglers for DRs – 5 Hz Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort full P – 3 rings

Cost Differentials for ML Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort tab: low-P

DR & Summary Cost Differentials Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort tab: low-P

restoration of 2625 bunches/train KCS – relatively easy, increase size of RF building, install klystrons & modulators, on surface. Minimum impact on accelerator operations. Should install full Cryo plants from start (don’t save that 9 M ILCU earlier) DRFS – need to add many more klystrons in tunnel, interrupting accelerator operations. Due to higher cryo load for DRFS reduced # bunches, larger plants were installed and will not need upgrading. Damping Ring – install a second Positron Ring, inj/extr e+ switches, and more cryo and power. Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

restoring 2625 bunches/train Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan2011 ILC - Global Design Effort 24

check KSC optimization! Is ChrisA’s optimization of KCS for reduced # bunches optimal? He tried to minimize dynamic load on cryogenics system What if he took DRFS approach => cut # klystrons in half which forces longer t_rf pulse length? Full Power KCS approach DRFS approach 714 klys 206 M 499 klys 194 M 357 klys 116 M 714 mod 378 M 499 mod 282 M 357 mod* 251 M Cryo M cryo M cryo M Total 812 M 695 M 604 M This used LC = 90% for klystrons, 88.5% for mods * I did multiply by modulator cost by sqrt(2.159/1.564) = Have not looked at cost for increased pulse length for klystron Have not looked at Electrical & Cooling ~ 27 M less for DRFS Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

Backup notes Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan2011 ILC - Global Design Effort 26

errors, omissions, inconsistencies CFS: no CMU fire-rated enclosure for DRs, however, this would be no differential cost Not needed for DR due to new understanding of fire protection reqs for single tunnels CFS did not vary the power requirements for Cryogenics Plants for DR (used RDR for all) CFS did not change capacity of DR service buildings for electrical and cooling, but did vary for cryogenics CHECK THIS OUT! Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

curious plot! Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort

ILC-GDE Cost Disclosure Rules This meeting will involve discussion of actual cost estimating numbers and data “review” access has been granted by the GDE Executive Committee to cost data – questions are allowed, but – no hard copy or e-file you must agree (or have previously agreed) not to discuss outside of context of this meeting, publish, or post on public web-site any cost estimating information Reduced # Bunches Impacts PHG - BAW-2 SLAC - 19jan ILC - Global Design Effort