Philippe Gayet Engineering Department OPERATION AND MAINTENANCE INTEGRATED A STEP FURTHER? Philippe GAYET EN-ICE, CERN Asset and Maintenance Management Workshop November 2013

Philippe Gayet Engineering Department OPERATION/MAINTENANCE COORDINATION Part 1

Philippe Gayet Engineering Department Operation Maintenance Acc. Equ. Experts Acc. Equ. Stanby Acc. Equ. Experts Acc. Equ. Stanby Acc. Equ. Experts Acc. Equ. Stanby Acc. Equ. Experts Acc. Equ. Stanby Acc. Equ. Experts Acc. Equ. Stanby Acc. Equ. Experts Acc. Equ. Stanby Infrast. Equ. Stanby Ext. Support Team Infrast. Equ. Experts Infrast. Equ. Stanby Ext. Support Team Infrast. Equ. Experts Infrast. Operation Team Cryo Operation Team Acc. Operation Team Infrast. Equ. Standby Ext. Support Team Infrast. Equ. Experts Cryo. Equ. Experts Ext. Support Team Ext. Support Team Equ. Group Experts CCC Operation Team Equ. group Standby CERN Accelerator Operation Organization Industrial Control systems

Philippe Gayet Engineering Department Operation-Maintenance Ecosystem 4 TN GPN WTS OWS Enterprise computers Local Panel EWS Fieldbus Application Servers PLCs/FEC WTS Home/Remote computers NAMING ASSETFONCTION

Philippe Gayet Engineering Department How to Integrate Operation and Maintenance Control system Configuration Common Integrated Control Framework Integration Tools

Philippe Gayet Engineering Department Integrated Operation and Maintenance  Maintenance information available from Operation Tools SCADA Synoptics Device Faceplace Infor-EAM WEB API 1.Select Device 2.Obtain operational information 3.Link to documentation (edms) or maintenance (Infor)

Philippe Gayet Engineering Department Integrated Operation and Maintenance  Prefilled work Order Generation

Philippe Gayet Engineering Department Integrated Operation and Maintenance  Prefilled work Order Generation SCADA 1.Identify Alarm 2.Link to Help Alarm 3.Create ODM 4.Feedback throught Infor Infor-EAM WEB API Alarm list Help Alarm

Philippe Gayet Engineering Department Integrated Operation and Maintenance  Enriched information to Maintenance team SCADA Log files Trends 1.Produce information files (.csv) 2.Import in maintenance tools

Philippe Gayet Engineering Department Integrated Operation and Maintenance  Alarm Inhibition in maintenance period Modesti (CCC Alarm Configuration) SCADA CCC Alarm Console LASER Additionnal ALARM features for masking and inhibition are under Study/Development

Philippe Gayet Engineering Department ENABLE PREDICTIVE MAINTENANCE Part 2

Philippe Gayet Engineering Department Maintenance Jacob’s Ladder corrective Impact LS1 MMP MF3 Integration With operation tools

Philippe Gayet Engineering Department Statistics analysis -Counters -Statistics -Running hours -Event Pattern -Counters -Statistics -Running hours -Event Pattern Online Data Processing Common threshold configuration Periodic automated transmission

Philippe Gayet Engineering Department Classical conditional maintenance Limited number of monitored parameters Important local workload Cross parameter analysis offline Regular Inspections Default Detection Alarm Threshold Time Critical Parameter Breakdown Limit Risk Status Frequent Inspections Intervention Planning MTTR Repaired

Philippe Gayet Engineering Department Automated conditional maintenance Large number of monitored parameters Early default detection Reduced local workload Common Configuration Alarm Threshold Time Critical Parameter Breakdown Limit Risk Status MTTR Repaired Permanent Monitoring Automatic Default Detection Intervention Planning CV Vibration

Philippe Gayet Engineering Department Multifactorial analysis Time Critical Parameter Risk Status Secondary Parameter Complex default prediction analysis Maximize availability (reduction of false positive alarm) But Imply close collaboration between expert and control Will need the use of new tchnology for larger deployment -Cryo sector valve default

Philippe Gayet Engineering Department CONCLUSION Epilogue

Philippe Gayet Engineering Department Integration of operation and maintenance tools is needed The standardisation of the tools on both sides will save lot of integration efforts is the only way to achieve it. We do have the basic building block and several use cases mockups We need collaboration and willingness of all partners to achieve this integration Today practices will have to be modified but the results worth the effort.