Ficosa & Ficomirrors Italia 2012
Group evolution Key data and Business Units Family-owned company established in 1949 (Barcelona) 19 countries 4 continents 7.000 employees R&D Investment: 4% of sales Tier I global supplier and technological partner of the main OEMs at global level Commercial Vehicle Ficosa Technologies Renewable energies Automotive Engineering + 2
Group Evolution Global footprint PLANTS TECHNICAL CENTERS COMMERCIAL OFFICES TC Detroit (Mi) Crossville (TN) Shelbyville (KY) Berne (IN) Salinas-Victoria Escobedo Sao Paulo Buenos Aires Tamworth Le Chatelet-en- Brie Le Neobourg-Bruyeres-Dieuze Headquarters & 9 productions plants Rüsselsheim-Köln München-Wolfenbüttel Porto Venaria Reale Morcone Slovenia Bursa Gemlik Pune (Two plants) Pant Nagar (Joint –vent.) Shanghai Tokyo (Office) Korea (Joint -venture) Rumania (License agreement) Russia Dabrowa Gornicza 3
Ficosa Group Structure 2013
Automotive Customers
Automotive Product Portfolio Rear-view Systems Audi TT Honda CRV Ferrari 599 VW Touraeg Nissan Pathfinder Ford C-Max Truck Mirrors Bus & Coach Mirrors Interior Mirrors
Fiat Group Automotive Product Portfolio Main rear view mirros projects Iveco Fiat Lancia Alfa Romeo Maserati Ferrari SPR Panda 139 Delta Mito Quattroporte 2nd equipment Grande Punto Lancia Y Inner mirror Ducato Inner mirror 500 Bravo Produced in Morcone Produced in Poland
Automotive Product Portfolio Command & Control Systems (Gear Shifts & Parking brake levers) Peugeot 407 VW Golf 5 Toyota Avensis Honda CRV Citroën C6 Maserati GT Ford S-Max Opel Zafira For vans, trucks and transportes
Fiat Group Automotive Product Portfolio Main shifter projects (manual and DDCT) Iveco Fiat Lancia Alfa Romeo Maserati Ferrari - Doblò Giulietta New Panda Giulietta DDCT 500 L DDCT All shifter Cables All shifter Cables Produced in Morcone Produced in Spain Produced In Turkey
Automotive Product Portfolio Under hood Systems Waher/HLC Systems Coolant & Brake Liquid Reservoirs Nozzles Headlamp Cleaners Level Sensors Standard/Quick Connectors Cleaning Pumps A/C & Motor Air Conducts Air Induction Systems
Automotive Product Portfolio Door & Seat Systems Ford Fiesta Fiat Punto Peugeot 308 Lancia 147 Toyota Yaris Renault Laguna Mercedes Cl. C Door Cables Ford U-387
Commercial Vehicle Product Portfolio All Ficosa product lines for buses, trucks, agricultural vehicles, especial vehicles Airducts / Electric Pumps Gear Shifts / Parking Brakes Drive Cables Painted Plastics Components Rear-view Systems Windshield & headlamp washers, tanks/ reservoirs
FICOSA expertise with other OEM’s Telematic Modules Technologies & Services SOP May 2011 Technologies included: GPS GPRS Crash sensing Internal fractal quadband antenna CAN connection Rechargeable Battery USB Audio (In-band) Outlets for external antennas (optional) Services supported: (PAYD) Pay As You Drive Stolen Vehicle Tracking (SVT) E-call B-call (breakdown call) Eco Coaching Remote vehicle diagnostic Fleet Asset WMP 150 (GSM/GPRS) Q2687 (EDGE) Q26 Extreme (UMTS/HSxPA)
Integrating new technologies Advanced Communications Antennas Solution for Integration Communication modules
FICOMIRRORS ITALIA North: Turin Technical center with 39 IDL among technicians, engineers, administrative and managers. South: Benevento Production plant 50 IDL & ~130 DL Ficomirrors Italia, S.r.l. Corso Cuneo, n*. 15 10078 Venaria Reale (TORINO) - Italia Tel. +39 011 456 08 80
CURRENT PROJECTS World Wide support from R&D Italy
R&D Workforce FICOSA ITALIA The R&D Department and the engineering & technology services of the department consists of about 137 engineers, designers and technicians world-wide organized on 29 teams and currently working on 71 projects per year. Country Manpower N° of Team Research Eng. Italy 17 4 2 FICOSA ITALIA
Product teams FICOSA ITALIA The inter functional team (product team) is organised for each project, structured in three sub teams. The development process follows rules defined in the development procedure. Business and commercial Project Manager Design Master Product Eng. Quality Eng. Technical department Tooling Eng. Industrial Eng. Production Quality Industrial department Purchasing Eng. Purchasing department FICOSA ITALIA
Key methodologies used TC/TP To perform the cost analysis of the product form the very beginning (offer) in order to get the profit target of the product. Functional analysis To find out each function cost. FDS To manage product. Standardization To use common components. To standardize existing components form previous project. Bench marking To perform competitor’s analysis.. FICOSA ITALIA
Computer Aided Design FICOSA ITALIA Technical department is well equipped with most advanced CAD softwares. CATIA V4, 5 licences : AD5, ADD, ASH CATIA V5 1 licence: 1HD2 Unigraphics NX3 2 licenses : ADVDES FICOSA ITALIA
MORCONE (south of Italy) plant FICOMIRRORS ITALIA MORCONE (south of Italy) plant PLANT PROFILE Morcone ITALY
Location FICOSA ITALIA 125 km from Naples (Pomigliano) 150 km from Melfi 200 Km from Sevel 150 Km from Cassino 800 Km from Mirafiori Ficomirrors Italia, S.r.l. Strada Prov. Sannitica - Zona Industriale 82026 Morcone (BENEVENTO) - Italia Tel. +39 011 456 08 80 FICOSA ITALIA
History 1979 IMOS 1988 GILARDINI 1995 MAGNETI MARELLI 2000 FICOMIRRORS ITALIA FICOSA ITALIA
Area & Facilities AREA: 20.090 mq Overall Production: 4.860 mq Offices + services: 1.340 mq Stock area: 1.250 mq Assembly lines N° 15 Plastic Injection machines N° 13 Working people N° 203 (159 people +44 any ) Assembly lines 3 Shifts Injection lines 3 shifts FICOSA ITALIA
PLANT PROFILE Morcone ITALY
PLANT PROFILE Morcone ITALY
CORPORATE PROFILE