Target Project Progress and Plans Eric Pitcher Deputy Head of Target Division 11th TAC Meeting April 1, 2015 www.europeanspallationsource.se.

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Presentation transcript:

Target Project Progress and Plans Eric Pitcher Deputy Head of Target Division 11th TAC Meeting April 1,

Outline Schedule – Preliminary Design Reviews – First hardware Changes in the Target Baseline since TAC-10 Current design assessments Committee comments from Preliminary Design Reviews Development of a safety classification process 2

Schedule of Preliminary Design Reviews 3

First Target hardware to be delivered to the site in October Concrete embedments for connecting all support rings to be delivered in October and installed in November Outer ring to be delivered in November and installed in December Embedments for active cells scheduled to be delivered to the site in February 4

Changes approved to date by Target CCB 5 NumberProposed ChangeStatusFurther ActionOutcome TC-1 Monolith diameter and position of light shutters ApprovedTake to Programme CCBApproved TC-2 Lower monolith bulk shielding and support structures ApprovedNone TC-3 Monolith helium vessel diameter and upper dome Rework TC-4 Cooling medium for intermediate target cooling ApprovedNone TC-5 Active Cells layout and waste package logistics inside the target station ApprovedTake to Programme CCBApproved TC-6 Modified MR plug configuration and handling concept (Twister) ApprovedTake to Programme CCBApproved TC-7 Operation Pressure Primary Target Cooling System ApprovedNone TC-8Target Wheel Shroud ApprovedTake to Programme CCBApproved TC-9Target Shaft Dimension ApprovedNone TC-10Tuning beam dump installation logistics ApprovedTake to Programme CCBApproved TC-11Tungsten Configuration TBA TC-12Butterfly Moderator Set ApprovedTake to Programme CCBApproved TCs since last TCM

TC-6: “Twister” configuration for the Moderator-Reflector Plug 6 Relative to the TDR design, Twister offers these advantages: No direct view of the target during MR-Plug change Much less material to change (and dispose) each year Casks reduced in size and weight, simplifying handling Features of the Twister: All steps in the replacement sequence can be monitored visually Several simple contingency options are available in case of problems The plugs offer flexibility for future arrangements Up to 2  120° flight path openings for both moderators The support pillar and pipes will need active cooling

TC-7: Helium coolant pressure for target increased from 3.5 to 10 bar Benefits: Reduced helium compressor power and cost Reduced pressure drop Reduced helium velocity Detriments: Increased helium leakage – from flanges, valves, etc. – from shaft seal to helium vessel Increased stress in shroud 7

TC-8: Target wheel shroud thickened and internal helium flow channels added Top and bottom walls thickened from 5 to 14 mm to accommodate higher internal helium pressure Flow to the Beam Entrance Window rerouted from the side walls to the top and bottom shroud walls – Eliminates “hot spots” present in the TDR design 4% neutronic penalty 8

PDR design 11 ton TDR design 17 ton TC-9: Target shaft diameter reduced Higher helium operating pressure allows the shaft diameter to be reduced while maintaining low pressure drops through the shaft Shaft mass reduced by 6 tons – Lower torque load on motor – Less load on bearings Step to address radiation streaming increased from 50 to 135 mm 9

TC-10: Tuning beam dump installation 10 Proposed installation path for the tuning beam dump shielding – Blocks enter via the transport hall, provisionally 60 pieces of 10 tons ea. – Blocks lifted up to the high bay, transferred to the hatch upstream of the monolith, and lowered to the floor of the A2T – A trolley transfers the blocks to the tuning beam dump pit – A temporary overhead crane lowers blocks into the beam dump pit

TC-11: Tungsten Configuration Proposal: – Change the tungsten geometry from plates to bricks of uniform dimensions, 10 × 30 × 80 mm 3 – Change the number of sectors from 33 to an even number Benefits: – Reduced stress in tungsten – Easier to manufacture Number of bricks in wheel in the range of to Neutronic penalty of 1.7 – 4% 11 TDR design: Plate geometry with “S” flow Proposed design: Brick geometry with highly parallel flow

TC-12: Butterfly Moderators Baseline design now consists of two butterfly moderators – 3 cm height – 6 cm height Enhanced thermal brightness with equal cold brightness relative to the pancake design 12 Liquid H2 H2 0 6cm Design 3cm Design

Highlight of current design assessments Neutron beam extraction Target HVAC system Helium purification Monolith vessel atmosphere 13

Monolith systems Modification of neutron beam extraction system 14 Uniform 6° angular spacing for N and E sectors Alternating 5.3°/6.7° angular spacing for S and W sectors Corner extraction scheme with four different centerline origins, one for each sector, to adapt to optimised moderator design Double decker inserts for possibility to view either of the upper and lower moderator

Progress on the Target HVAC System 15 Hazards analyses are under way, leading to requirements in terms of redundancy and safety function Expected levels of airborne contamination in the active cells used to classify zones according to ISO Space allocated in the Target Building for supply, extraction and filtering

Helium purification system will likely be much simpler than the current baseline 16 Monolith 95 m 3, 1 bar 15 kg Helium Monolith 95 m 3, 1 bar 15 kg Helium Target 20 m 3, 10 bar 23 kg Helium Target 20 m 3, 10 bar 23 kg Helium 0.23 mg/s 4 μg/s Air 1 g/s Circulating and cooling system 80 mg/s He purification (getter) He purification (getter) Contaminants 30 mg/s Purity performance I 2 H 2 O 2 N 2 CO 2 H 2 O He purity in Helium loops: >99.99% (72 g/year) (6.58 kg/year) 3 kg/s 40 g/s PCool MonAtm Target wheel rotary seal < 1 ppb

Operating the monolith atmosphere in vacuum may eliminate the need for a PBW Benefits – No need to replace the Proton Beam Window (PBW) twice per year Lower operating costs Higher availability Reduced radioactive waste stream Reduced dose to personnel – Potentially offers passively safe beam shutdown for target LOCA & LOFA, and stopped wheel – Lower beam losses on the way to the target Potentially reduced neutron background for instruments Potentially lower heat load to in-monolith structures surrounding the beamline As a contingency, PBW and helium atmosphere designs and procurements will proceed regardless of the decision on the monolith atmosphere 17 monolith vessel

Summary of Review Committee comments received from first four PDRs Present a more complete technical description of the design solution Summarize the value engineering exercises performed to reach the selected design In some cases important interface requirements have yet to be established Safety classification of systems and sub-systems must be further developed and integrated into a global approach at the target or ESS project level Schedule appears to be aggressive 18

Safety classification process is under development No established regulatory framework in Sweden for licensing a high-power spallation source ESS is developing a framework to provide clear guidance for the selection of codes and standards to apply 19 Systems/ Components Safety Function Actions: (QA, Procedures) Analysis Materials Manufacturing Installation Inspection Testing etc Actions: (QA, Procedures) Analysis Materials Manufacturing Installation Inspection Testing etc Risks - Events Safety Class Safety Class Quality Class Quality Class Code Class Code Class Design/define the systems and context Define (enveloping) events and frequency (H1-H5) Determine and categorize safety functions to prevent events (SaF) Event Consequences Calculate dose consequences of events (H1-H5) Determine safety classification of equipment (SIC) Determine quality classification of equipment in disciplines, e.g. mechanical Choose classification in the codes and standards within the disciplines

Concluding remarks Project is on schedule to complete the preliminary design of all target systems by Feb 2016 First target hardware to be delivered and installed this year The change control process is working smoothly and the project is realizing changes in the baseline Preliminary Design Reviews are providing useful feedback to the project Development of a safety classification process is under way 20