CM2 Repair Status 8/13/2012 Tug Arkan 1. Latest Status After the warm end couplers were disassembled, it was decided to disassemble all the lower aluminum.

Slides:



Advertisements
Similar presentations
Indian Plan for Contribution in Superconducting Cavity & Cryomodule Technology Prashant Khare Avinash Puntambekar RRCAT,India.
Advertisements

Servicing Welch DRYFAST ULTRA Pump Models 2032
What is a fastener? A device to locate or hold parts
ATD Assembly. ATD Assembly #1 Dewar Assembly #1 Status: Dewar has been completely assembled and vacuum tested. No vacuum leaks were detected on the outer.
1.  Preparation of larger parts in a Clean room Class (ISO7)  Preparation of smaller parts in a “baldaquin” annex  Assembly in a clean-room Class.
Elvin Harms, Tom Peterson, Yuriy Orlov, Frank McConoloque.
E. Kako (KEK) Webex Meeting in May 24th, Status and Disassembly Plan of S1-G Cryomodule.
Overview The top seal mechanism consists of a foil unwinding and feeding mechanism and a cutting and welding mechanism. It is designed to cut out and weld.
A. Bross Imperial College – 9/04 Status of VLPC Cryo-Cooler Cryostat Design Russ Rucinski (Alan Bross) Fermilab.
Status of VLPC Cryo-Cooler Cryostat Design Russ Rucinski (Alan Bross) Fermilab.
Spectrometer Solenoid Testing Update S. Virostek and M. Zisman Lawrence Berkeley National Laboratory MICO Meeting—RAL May 17, 2010.
Cryo Capture Cavity II Progress Mike McGee April 13, 2005.
Cryo Capture Cavity II Progress Mike McGee April 6, 2005.
LCLS-II Cryomodules Production Plans at Fermilab
CRYO PIPING & INTER-MODULE CONNECTIONS Yun He, Daniel Sabol, Joe Conway External Review of MLC Daniel Sabol, MLC External Review 10/3/2012.
1 RF-Structures Mock-Up FEA Assembly Tooling V. Soldatov, F. Rossi, R. Raatikainen
FNAL-SCRF 会議報告 1. Cryomodule, Plug-compatible Interface ( 大 内) 2. High Pressure Code, 5K Shield (Tom Peterson)
Alignment and assembling of the cryomodule Yun He, James Sears, Matthias Liepe MLC external review October 03, 2012.
Assembly, Installation and Interfaces Steve Virostek Lawrence Berkeley National Lab RFCC Module Design Review October 21, 2008.
1 Cryostat assembly, integration and commissioning procedures M.Olcese Version: 07 May 2008.
R&D Status and Plan on The Cryostat N. Ohuchi, K. Tsuchiya, A. Terashima, H. Hisamatsu, M. Masuzawa, T. Okamura, H. Hayano 1.STF-Cryostat Design 2.Construction.
S1 Global Module Cavity String Assembly Workflow Tug Arkan January 15, 2010.
Vacuum system.
LCLS-II cryomodule alignment. 2 Wednesday meeting, 6/17/2015 Topics Alignment of Components inside the CM Tunnel Network Tolerances LCLS-II cryomodule.
FNAL Cavities for S1 Global Jim Kerby ALCPG 09. FNAL Deliverables Discussed in meetings 15/16 July and 10/11 Sept, and Webex and s 9/30/20092FNAL.
CM1 Thermal Cycle CM1 Warmup –1/4/12 (Wed.) to 1/6/12 (Fri.) (~50 hours) –Verified turbo interlock system works CM1 Cooldown –Began 1/9/12 (Monday) –At.
E. KAKO (KEK) 2010' Feb. 05 STF Meeting for S1-G Global Design Effort 1 Preparation Status at KEK for S1-Global Eiji Kako (KEK, Japan)
Summary ( Cryomodule, Plug-compatible Interface) Norihito Ohuchi.
Date 2007/Oct./23 FNAL-GDE-Meeting Global Design Effort 1 Cryomodule Interface Definition (FNAL-GDE-Meeting) N. Ohuchi.
Carlo Pagani University of Milano INFN Milano-LASA & GDE ILC and XFEL Cryomodules Preliminary thoughts for convergence ILC EDR Kick-off Meeting DESY,
Cavity support scheme options Thomas Jones 25/06/15 1.
What’s Inside a TESLA Cryomodule Tom Peterson Proton Driver Meeting February 9, 2005.
Alignment and assembling of the cryomodule Yun He, James Sears, Matthias Liepe.
Check the component list with FNAL solid model Norihito Ohuchi 2009/8/251 19th Biweekly Webex meeting (S1-G, Cryomodule, Cryogenics)
Date 2007/Sept./12-14 EDR kick-off-meeting Global Design Effort 1 Cryomodule Interface definition N. Ohuchi.
NML/RFCA002 Status ILC Cryomodule meeting 3 July 2012 E. Harms.
FNAL Cryomodule Assembly and Installation Plans Tug Arkan LCLS-II Production Cryomodule Final Design Review May 12-14, 2015.
Status Report of the Review of Vacuum Systems and Procedures Tug Arkan, Allan Rowe 2/21/
LCLS-II Cryomodules Production at Fermilab Tug Arkan, 7/17/2014.
Cryomodule Assembly Facility (CAF) at Fermilab Tug Arkan (FNAL) FNAL-LBNL joint meeting on SRF Cavities and Cryomodules March 15, 2012.
Cryomodule Interconnect Design Yun He, Tom Peterson, Yuriy Orlov, Tug Arkan July 29, 2015.
CM2 Helium Circuit Vacuum Leak & Repair Tug Arkan, 6/18/
CW Cryomodules for Project X Yuriy Orlov, Tom Nicol, and Tom Peterson Cryomodules for Project X, 14 June 2013Page 1.
Ralf Eichhorn CLASSE, Cornell University. I will not talk about: Cavities (Nick and Sam did this) HOM absorbers (did that yesterday) Power couplers (see.
Cryomodule Assembly Facility (CAF) at Fermilab: Feasibility Overview for Project X & future SRF Cryomodules Assemblies Tug Arkan February 21, 2012.
Hao Guo LINAC Department Institute of Modern Physics.
Cryomodule Assembly Facility Fermilab Cleanroom: Assembly/Disassembly Tools Tug Arkan 1.
All Metal Gate Valve from VAT
FNAL Cryomodule Assembly and Installation Plans Tug Arkan May 22, 2015.
MICE Coupling Coil Fabrication Steps to Complete Allan DeMello Lawrence Berkeley National Laboratory Coupling Coil Working Group January 28, 2014 January.
S. Barbanotti - DESY Requirements Conformance for SRF Cryomodules Workshop 16/10/2014 – ESS, Lund XFEL cryostat main components: Quality Assurance and.
Cryomodule Interconnect Installation Issues A Comparison of XFEL to LCLSII Karen Fant 7/29/2015.
The HiLumi LHC Design Study is included in the High Luminosity LHC project and is partly funded by the European Commission within the Framework Programme.
JLAB Cryomodule Assembly Facilities Visit Report Tug Arkan, Yuriy Orlov March 26, 2012.
Status Report of the Review of Vacuum Systems and Procedures Tug Arkan, Allan Rowe 3/7/
Prototype Cryomodule FDR Ken Premo 21 – 22 January 2015 High Power Coupler Design.
LCLS-II 3 rd Harmonic Dressed Cavity Design Review Chuck Grimm November 20, 2015.
Guillaume Olry on behalf the IPN Orsay SPIRAL2 team TTC Meeting – Milan, 28 Feb-3 March 2011.
PIP-II SSR1 Cryomodule Technical Issues Leonardo Ristori TTC Meeting
Ti/SS transitions A.Basti INFN-PISA*
DESY Experiences on Use of Gas overlay during Assemblies
S1-G cryomodule assembly status
Definition of work flow for string DESY Example on critical operation
S1-G Webex meeting Global Design Effort
Far Detector Activities Late 2017 – Early 2018
XFEL Cold mass & vacuum vessel non-conformities Detected At saclay
Cryomodule Observations and Status
IMP Cryomodule Assembly and Alignment
Cryomodule Assembly Plan
SNS PPU CRYOMODULE PDR Cleanroom Assembly Katherine Wilson
Presentation transcript:

CM2 Repair Status 8/13/2012 Tug Arkan 1

Latest Status After the warm end couplers were disassembled, it was decided to disassemble all the lower aluminum heat shields in order to inspect all the invar rod clamps and do a thorough assessment of the alignment of the cavities and the magnet package. During the week of July 16, CM2 was moved to Big Bertha fixture. Vacuum vessel was removed from the cold mass. 30 layers MLI was cut, 80K lower shields were ground off, 10 layers MLI was slit and rolled up, 5K shields were ground off. Magnet package was moved ~14 mm back to its specified axial location. On July 23, cold mass was moved to the red spreader bar fixture. Alignment group conducted measurements and we did not see any major (>0.5 mm) X-Y-Z shifts on the cavities location. On July 23, we had a Webex meeting with DESY colleagues to discuss the invar rod clamps designs: – We decided to replace all the CM2 cavities and magnet to invar rod clamps with the XFEL design clamps. 2

CM2 magnet invar rod clamp did not provide clamping force 3 ~14 mm shift of the magnet package

4 Invar rod clamp was unbolted from the magnet body. Just to assess the clamping force, side screw was tightened as tight as possible and the clamp was able to freely move and rotate around the invar rod. We can conclude that this clamp did not provide any clamping force.

5 Magnet to Cav #8 2-phase pipe bellows as assembled Magnet to Cav #8 2-phase pipe bellows after ~14 mm shift

6 Magnet and the downstream end gate valve was slightly lifted from the bottom with temporary supports. Then we loosened the needle bearing side and top screws in order to adjust the wedged bearings. Then the magnet was moved ~14 mm to its specified axial location.

7 New Invar Rod Clamps Magnet clamp Cavity clamp Fixed point clamp Stainless steel clamps, more bolts, spring washers, 10 Newton/meter torque

New Fixture 8 New Fixture to hold the 2-phase pipe end flanges anchored to the GRHP during vacuum pump down and pressure test. Upstream end Downstream end

Leak Check On July 2, 2-phase helium volume was pumped down in order to leak check and locate the leak. All the Ti bellows, and flanges on the helium volume were thoroughly leak checked. CAF/NML group found that the upstream end CF100 Ti flange has not machined properly and the knife edges are not properly engaging the copper gasket to provide a reliable sealing. The problematic flange was sealed with a rubber cork and the leak check efforts continued. No other leak was found. For a second opinion, we asked IB4 QC dept. leak check technician to conduct leak check on the same volume and he conducted the checks on July 3. No leaks were found. 9 Strings to collapse the convolutions of the bellows during leak check

Pressure Test On August 3, we pressurized the helium volume to 33.5 PSIG design pressure with helium gas in order to locate the potential leak around the questionable bellows and weld. Sniffing with helium detector did not show any leaks. The pressure test was very important to simulate the planned pressure test on the CM2 as a fully assembled cryomodule at NML. Cavity frequency is protected while using the blade tuner to compress the cavity and this is setup before the pressure test. The end forces that will be reacting to the CM2 at NML during the pressure test were simulated with the pressure test setup. A thorough leak check will be done after the pressure test 10

Test Setup on CM1 Known leak introduced upstream: 1E-4 torr l/s Shop-vac drawing air upstream Leak detector connected to 2-phase line downstream Helium sprayed at several locations upstream and downstream of the location where the leak was observed on CM2 Curt Baffes

Test The NML leak test was duplicated using CM1 Leak was created near the upstream 2-phase line flange Leak detector was connected to downstream 2-phase line flange Tarping and vacuum-cleaner-driven air flow similar to CM2 test at NML In order for this hypothesis to be plausible, the CM1 test would need to demonstrate the following characteristics that were displayed by the CM2 leak at NML: A short response time (just a few seconds) from the time helium is sprayed to the response on the leak detector Strong variation in response driven by only small (~6”) variations in location where the helium was sprayed Curt Baffes

Observations and Conclusions Response time to helium sprayed near the downstream end was long: >40s Response time to helium sprayed directly on the upstream leak was ~7s, consistent with diffusion rate rules of thumb This does not match the response time of the CM2 leak at NML, which was nearly instantaneous Response was not very sensitive to longitudinal location where helium was sprayed. For a given duration of helium spray, and with longitudinal location of the spray varied, the response did not vary in the first significant digit. Response was sensitive to the position of the vacuum cleaner relative to the leaking flange. This could change the response magnitude by a factor of 2 (but not the response time). Conclusion: leak simulations using CM1 did not match CM2 observations. The upstream flange is not the culprit. Curt Baffes

What’s next? At the moment, we are trying to pump out the helium out of the 2-phase volume in order to continue with the leak checks. (3 diffusion pumps are pumping for the last 4 days to clean up) As of today 8/13 morning the sensitivity is at 4 x 10^-8 mbar x liter/second Once a reasonable sensitivity (< 5 x 10^-9) is reached on the leak detector, conduct the following leak checks: – A thorough leak check of all the bellows, flange connections, visible weld areas after the pressure test – Cold Shock the questionable bellows and welds, leak check – Heat the questionable bellows and welds with heat gun, leak check – Wiggle the 2-phase pipe downstream end during the leak checks to create motion on the bellows convolutions – Bag the whole cold mass with plastic, isolate the rubber corked pipe ends, fill with helium and leak check. Depending the to the results of these leak checks, meet with the related personnel and decide how to proceed 14