Proven systems for managing asset integrity & reliability by implementing effective, paperless Ex maintenance and inspection strategies Streamlining the.

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Presentation transcript:

Proven systems for managing asset integrity & reliability by implementing effective, paperless Ex maintenance and inspection strategies Streamlining the AtEX inspection process

Proven systems for managing asset integrity & reliability Ensure regulatory compliance of electrical installations in hazardous areas: make sure that equipment has an inspection and maintenance plan in accordance with IEC so that it continues to be safe to operate and this can be demonstrated to the satisfaction of the HSE Electrical installations inspection and maintenance

Proven systems for managing asset integrity & reliability No easy visibility of asset register Multiple Excel spreadsheets to maintain Whilst reasonably accurate, contained minimal equipment information Evidential trail; offshore techs “could be accused” of selecting easiest equipment to carry out detailed inspection Paper based inspection checks with records held offshore The key driver – difficult to demonstrate compliance

Proven systems for managing asset integrity & reliability Easy visibility of single asset register from any location Paperless inspection checks with onshore access to live data Visible tagging of equipment Documented, auditable evidence that different equipment is selected for a detailed inspection each time More detailed information to maximise effectiveness of data, eg access requirements Able to demonstrate compliance with legislation What we wanted to achieve Replace paper-based inspection process

Proven systems for managing asset integrity & reliability How we achieved it Involved offshore team early in the project as their buy-in was essential and their input proved useful in template design Delivered a system pre-configured with existing data with database structure designed to suit Thistle layout, including existing plot plans Developed download lists to provide evidence that, over time, every item will have a detailed inspection grade Improved offshore communications so we could take advantage of Cloud-based service

Proven systems for managing asset integrity & reliability The Result Data cleanse, import data from Excel register & attach relevant inspection templates Plot plan schedule determined by Maximo Download inspection forms to intrinsically safe PDA Carry out inspection, perform & record remedials completed, create & inspect new items found Attach & scan RFID tag (one-off task) Upload templates to automatically update register, results immediately visible onshore

Proven systems for managing asset integrity & reliability Benefits Accurate up-to-date Ex equipment register, accessible from any location with relevant access permissions Quickly advise construction of cable transit availability; significant time saving Better planning of shutdowns with easy visibility of remedials requiring shutdown Document management functionality; include block drawings, loop diagrams, cable routes, cable spec – new installations can be traced Significant reduction in administration Demonstration of regulatory compliance

Proven systems for managing asset integrity & reliability Conclusions Proven system for management of electrical installations in hazardous areas Flexible, easy to use software that offshore team are happy to use Can be utilised for other applications – looking at how TransForm can be expanded to include other routine based data collection checks Able to provide limited, security controlled access to external bodies such as HSE, Lloyds Register, Wood Group PSN Complete visibility of remedials completed at time of inspection without raising Work Order

Proven systems for managing asset integrity & reliability Thank you for your time Tracey Marshall: +44 (0) Brian MacLennan: +44 (0)