Ultra-Clean, Efficient, Reliable Power Potential Demonstration of MW-Class Electrochemical Membrane (ECM) Combined Electric Power And CO 2 Separation (CEPACS)

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Presentation transcript:

Ultra-Clean, Efficient, Reliable Power Potential Demonstration of MW-Class Electrochemical Membrane (ECM) Combined Electric Power And CO 2 Separation (CEPACS) System at CanmetENERGY September 29, 2014

Presentation Outline MW-Class CEPACS Demonstration Project Overview Canmet Pilot-Scale Vertical Combustor Research Facility (VCRF) Preliminary Demonstration Project Plan 2

MW-Class CEPACS System Demonstration at CanmetENERGY Canmet 300 kW VCRF provides flue gas to MW-Class CEPACS system CEPACS system internal recycle streams to increase flue gas flow to required level CEPACS system produces: High-purity liquid CO 2 product (~25 T/D) Electric power (~800kW net) Fuel & Water Preheat Fuel Recovered Water Anode Cathode Pre-Heat Canmet Combuster (VCRF) Electric Power CO 2 Purification & Compression Liquid CO 2 Anode Exhaust Cooling Water Recovery Electrochemical Membrane (ECM) Exhaust (CO 2 & NO x Depleted Flue Gas) Heat Recovery SO 2 Polishing Flue Gas Air Objective: Demonstrate feasibility of FuelCell Energy’s MW-class ECM-based CEPACS system for carbon separation in both NG and coal combustion flue gas applications. 3

CEPACS Demonstration System 1.4 MW DFC1500 Power PlantPreliminary Rendering of MW- Class CEPACS System MW-Class CEPACS demonstration system would utilize FCE’s existing DFC1500 system components and MW-class ECM module 1 MW ECM module design is suitable as a building block for larger systems 4

5 Pilot-Scale Vertical Combustor Research Facility (VCRF) at CanmetENERGY

State-of-the-art, 0.3 MW th combustion test facility that can operate in both air- and oxy-fired modes Natural gas, coal, coal slurry, oil, bitumen and emulsified bitumen can be burned in a controlled environment Equipped with air pollution control devices for removal of NO x, SO x, Hg, and CO 2 from the flue gas stream Equipped with advanced process and continuous emission monitoring (CEM) systems Equipped with a synthetic flue gas system that can mimic a wide range of combustion flue gas compositions VCRF Features & Capabilities VCRF 6

In air-fired mode, CO 2 concentration varies between about 4% to 15%, depending on the fuel and combustion conditions In oxy-fired mode, CO 2 concentration varies between about 55% to 85% or higher, depending on the combustion conditions and air leakage VCRF is fully integrated with two CO 2 capture technologies: –PCU: Solvent-based (for air-fired mode) –CanCO 2 : Low-temperature physical separation (for oxy-fired mode) Spiking the flue gas with CO 2 to adjust the concentration is also achievable VCRF Features & Capabilities CanmetENERGY’s 0.3 MWth VCRF integrated with CO 2 Capture Unit (CanCO2) 7

VCRF Pilot Plant Overview 8

CanCO2 CanmetENERGY’s Advanced Test Platform for CO2 Capture and Compression, as well as SOx, NOx, and Hg Removal 9

VCRF Potential Site for FCE’s ECM-Based System 10

Top-Level Demonstration Test Plan Test NumberFlue Gas Type Carbon Capture % Estimated ECM Power Output* (kW, net AC) ECM NG Fuel Consumption (scfm)* Test Duration (weeks)Notes 1 NG-Fueled Steam Boiler (~9% CO2) Stability Testing NGCC Power Plant (~4% CO2) Plant operated at part- load due to flue gas flow rate limitations Pulverized Coal Power Plant (~13% CO2) Test plan is designed to show ECM operation for various flue gas compositions Parametric testing will show effects of carbon capture percentage and flue gas contaminants (for coal tests) on system performance Extended duration testing to characterize ECM stability *Preliminary performance estimates 11

Project Milestones M1Complete Site Permitting M2Complete detailed design of CEPACS plant M3Complete ECM Module Fabrication M4Complete Site Preparations M5Complete Factory Fabrication of CEPACS System M6Complete CEPACS System Commissioning M7Complete Demonstration Testing M8Submit Final Report 12 MW-Class CEPACS Demonstration Schedule/Budget 2015CY 2016CY 2017CY 2018 Q4Q1Q2Q3Q4Q1Q2Q3Q4Q1Q2Q3 Task 1 – Project Management Task 2 – Detailed Design Task 3 – System Fabrication Task 4 – Installation & Commissioning Task 5 – Demonstration Tests M2 M3M5 M4 M1 M6 M7 M8 Project Schedule: ROM Budget: $20-25 MM Next Steps: Develop detailed project plan / budget Secure funding

ECM Carbon Capture from Coal Plants supported by DOE/NETL (Award Number: DE-FE ) Guidance from NETL team: Michael Matuszewski, Shailesh Vora, José Figueroa, Lynn Brickett, and others at NETL 13 Acknowledgements Thank You!