HTS for high field coils: Current status and Needed R&D David Larbalestier* National High Magnetic Field Laboratory Florida State University SLAC, March.

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Presentation transcript:

HTS for high field coils: Current status and Needed R&D David Larbalestier* National High Magnetic Field Laboratory Florida State University SLAC, March 4-8, 2012

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 2 Viewpoint – REBCO and 2212 A local NHMFL one HTS R&D effort – key players Eric Hellstrom (Bi-2212 conductor), Jan Jaroszynski and Dima Abraimov (REBCO conductor), HTS cables (Huub Weijers), Bi-2212 and REBCO test coils (Ulf Trociewitz and Huub Weijers) 32 T user magnet project (Denis Markiewicz and Huub Weijers) A broader HEP-driven Bi-2212 collaboration (VHFSMC, now BSCCo) led by Alvin Tollestrup and DCL with main players now Shen and Cooley (FNAL), Ghosh (BNL), Godeke (LBNL) and Hellstrom, Jiang, Kametani, Trociewitz and DCL (NHMFL) Strong industrial collaborations Superpower for REBCO, Oxford Superconducting Technology for 2212 and now Advanced cable Technology for REBCO cables

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 3 REBCO Coil demonstrations REBCO - NHMFL in collaboration with SP (pancakes and layer wound) 7 T in 19 T(2007), 3T in 31T T (2009) with pancakes of ~50m, 35.4 T (31T background) with 120m in layer wind REBCO – BNL/PBL in collaboration with SP (pancakes) 15 T self field (2012) REBCO – NIMS/RIKEN in collaboration with Fujikura (layer wound) 24 T all superconducting (HTS – 7T)

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 4 Bi-2212 coil demonstrations = 25T NHMFL/OST pancake and layer wound tapes (2003) Impressive coil for its time but conductor not ready for wide deployment (Weijers et al. SuST 2003) Started test coils again in 2007 in 20T and 31T resistive magnets to evaluate new OST conductors in high field and high stress conditions OI/OST coil – T all superconducting coil – 2.5T in 20T LTS background

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 5 What do we need for a secure HTS magnet technology? Conductors in length with assured, uniform and predictable performance Cabled versions of the conductor Working insulations Resistance to Lorentz and other coil forces Quench protection Affordability Reliable performance under plausible service conditions

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 6 What’s the magnet community’s mission for HTS? NHMFL – COHMAG (NRC 2004) goals 30T plus user magnets 30T NMR 60T hybrid US-HEP – Muon Accelerator Many complex magnets, 30-50T solenoids CERN – LHC upgrade 20T Nb-Ti/Nb 3 Sn/HTS dipoles Industry 30T NMR Cryogen-free MRI MagLev trains Electric utilities worldwide FCL, Wind turbine, transformer, cables SciMag – meets in March – what goals for it now?

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 7 National Magnet Lab User Facility Provides the world’s highest DC magnetic fields 45T in hybrid, 32 mm warm bore Purely resistive magnets: 36T in 32 mm warm bore, 31 T in 50 mm bore and 20T in 195 mm warm bore 20 MW resistive magnets cost ~$2000/hr at full power Long-time, full-field experiments are very expensive Quantum oscillation, quantum Hall effect, low noise, large signal averaging experiments could run 7 days a week………

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 8 Muon Collider HTS conductors key to several coils for MC 30-50T solenoid cooling magnets 2010 review slide – still valid?

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 9 LHC Energy Upgrade LHC took 20 years even with Nb-Ti The next 5 years are key for HTS for magnets EUCARD proposal submitted to EU 10/11 CERN intends to focus on REBCO Roebel cable relying on BSCCo to develop 2212 cable technology

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 10 The HTS conductor choices REBCO coated conductor tapes Bi-2212 round wire ~ 1mm dia. 2  m Ag 20  m Cu 50  m Hastelloy substrate 1  m HTS ~ 30 nm LMO ~ 30 nm Homo-epi MgO ~ 10 nm IBAD MgO < 0.1 mm Bi-2223 tapes exhaustively studied for power applications 30-77K: Now mature – lower Je than 2212 and YBCO Bi-2223 multifilament tapes

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 11 Manufacturing processes are quite different Powder in tube: 2212 and 2223 IBAD-YBCO

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 12 Bi-2223 tape – Gen I or DI mmx4.28mm, 40% Bi A, self field, 77K, 580 A (12T, 4.2K) Courtesy Ken-Ichi Sato SEI)

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 13 The most mature HTS conductor Available A (77K, SF) Untwisted or twisted Laminated for strength Ag-Au sheath for current leads Several hundred m Not easy to cable except for power cables with large diameter mandrel

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide B-H Curve Tracer Magnet B-H Curve Tracer for NIHON DENJI SOKKI CO. Evaluations of permanent magnets used for automotive motors etc. Measurable up to 10mm in dia. ・ DC Magnets(+/- 2T) ・ Pulse Magnets(+/- 12T) ・ DC Magnet(+/- 5T) Measurable up to 40-mm-square ・ 0T → + 5T → - 5T → 0T / 2min. Faster change in magnetic field ● Cost/Merit of 10 times faster ramp rate (1T/6sec) of DI-BSCCO vs NbTi (1T/60sec) ● Similar applications in PM industries 5T-φ100mm 0.9m-width 1.2m-height Features 20K Refrigerator Improvements of rare-earth magnets (NdFeB) Large size (influence of eddy-current) Coercive Force enhancement

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 15 Progress in High-Resolution NMR Magnets HTS/LTS NMR 930 MHz NMR Magnet LTS HTS NMR SM WM +HT S 1.03 GHz HTS/LTS Magnet limit of LTS NMR Kyoshi et al., IEEE TAS 21, 2110 (2011)

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 16 Coated conductors of REBCO – Generation II Bi-2223 J c and J e have been limited by the difficulty of texturing the grains An approximately uniaxial texture FWHM  FWHM Voids and cracks controlled effectively by Overpressure process (CTOP) 40% of cross-section Bi-2223, 60% Ag ~$150/kA.m using 77K,SF metric By contrast raw material costs of YBCO much less (2-3%Ag) Big investments world-wide in coated conductors based on biaxially (FWHM as low as 2-3  ) textured REBCO

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 17 Ni-W alloy (50-75  m) Y 2 O 3 (~75 nm) YSZ (~75 nm) CeO 2 (~75 nm) Ag (<1  m) Copper Stabilizer  m The IBAD approach – ion-beam- assisted deposition of the textured template GB obstruction forced development of coated conductors of YBCO: “single crystals by the mile” Production km lengths, delivery m 2  m Ag 20  m Cu 50  m Hastelloy substrate 1  m HTS ~ 30 nm LMO ~ 30 nm Homo-epi MgO ~ 10 nm IBAD MgO < 0.1 mm The RABiTS approach – Rolling- Assisted, Biaxially Textured Substrate Invention by Fujikura Invention by ORNL

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide  V 8-10º GBs force current to flow through lower angle GBs 0.42  V 0.8 T, 77K 50  V J J Abraimov (NHMFL) on AMSC RABiTS GB dissipation visualized by LT laser imaging OIM, E field map Electric field map Misorien tation + E map

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 19 AAAAAAAAAAAAAA SuperPower I. SuperPower II. NHMFL I. NHMFL II. Continuously higher field REBCO Test Coils Early coils with SuperPower and subsequent ones built at NHMFL 2008: 33.8T with pancake coil avg. turns/layer, 80 layers, 96 m of 4 mm wide tape = 35.5T total 4.3 T in 31.2 T background at 196 A and peak hoop stress of >340 MPa Trociewitz, et al APL 99, (2011) Hazelton IEEE TAS 19, (2009) Weijers IEEE TAS (2010) 2011: 35.4T with single layer-wound coil

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 20 Perpendicular, not just axial strength is important Physica C 470, (2010)

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 21 Extensive suite of capabilities Magneto optical image of line defects in CC Position counted from start of Ic(x) as in measurements J. Yates Coulter Ic(x) T = 75 K B= 0.5 T B||c B||ab  = 72 deg System under construction at LANL – Yates Coulter 500 A at 31T J. Jaroszynski No HTS conductor is without defect Impact of defects needs to be understood

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 22 Whether BZO doped or not, YBCO CC have similar Jc( , B) - No c-axis maximum cusp-like ab-plane maximum ab Xu et al. SuST (2010) and Braccini et al. SuST 24,

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 23 Minimum Ic Condition B = 23.2 T Θ = 9.7  B = 16.6 T Θ = 16.7  B max = 32.1 T B max = 21.2 T 32 T Superconducting user magnet: REBCO coated conductor Goal: 32 T, 4.2 K, 32 mm bore, 500 ppm in 10 mm DSV, 1 hour ramp, fitted with dilution refrigerator giving <20 mK On line late 2013 Funding: $2M grant from NSF for LTS coils, cryostat, YBCO tape & other components of magnet system Core grant for technology development dilution fridge not yet funded Key Personnel Huub Weijers, NHMFL, Project lead Denis Markiewicz, NHMFL: Magnet Design David Larbalestier, NHMFL: co-PI, SC Materials Stephen Julian, Univ. of Toronto: co-PI, Science Current = 172 A, Inductance = 619 H, Stored Energy = 9.15 MJ Markiewicz et al (MT22 paper) to appear IEEE TAS 2012

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 24 Poor correlation: 77 K SF and 4.2 K 14 T||c However, samples >100 K are better than 14 T B||c

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 25 Cable variants of REBCO HTS ROEBEL CORCC 6-80 tapes demonstrated) ~5- 12 mm 6 + mm Existing test setup for 20 T Large Bore Resistive Magnet (LBRM) LBRM being used to test these and 2212 cables Twisted stack, 32 tapes, 4 mm wide, 200 mm pitch Three twisted stacks in Cu core with conduit R&D test effort led by Huub Weijers in collaboration with cable makers Makoto Takayasu (MIT) Long (IRL) and Goldacker (KIT) Van der Laan (NIST/UC/ACT)

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 26 CORCC: Conductor on Round Core Cable Cable: 4 layers, 12 YBCO coated conductors: I c = K, 19.8 T J e = 26 A/mm 2 Danko van der Laan Winding many YBCO coated conductors in many layers in a helical fashion on a round former: Cables tested at the NHMFL in 19.8 T background field: Danko van der Laan, Huub Weijers, Patrick Noyes, George Miller and Gerard Willering

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 27 CORC-Cable tests at 4.2 K, 20 T Magnet: 2 layers, 12 turns with a cable of 20 YBCO tapes in 6 layers: Cable: 13 layers, 40 YBCO coated conductors: I c = K, 20 T J e = 50 A/mm 2 I quench = K, 19.8 T J e = 93 A/mm 2 I.D. 9 cm

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 28 YBCO CC for magnets Works very well at 4 K Perhaps can work well for 5-15T at 40-60K? Strong in axial tension (weak in perpendicular tension), high H irr and high J c Coils have now made 35.5T (15T in self field), more than 50% higher than Nb 3 Sn limit But…………. Tape architecture is constraining Cabled variants in early stages still Concern about risk of local Ic disruptions… Manufacture is complex, specific and capital intensive Round wires and multifilament would be so much better!

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 29 But a round wire BSCCO-2212 technology may be feasible too Bi-2212 works as an untextured round wire – perhaps because grain boundaries can be overdoped? RW Tape 2223 Charge reservoir layer

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 30 HT for high Jc is complex T t Melt region – Why does J c vary with T max ? 2212 formation region – How to form more and better connected 2212? Annealing step – Needed to increase J c, but do not know what occurs. Cooling to RT – Overdope 2212 with oxygen to increase pinning and J c. New understanding on these steps obtained in VHFSMC

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 31 Processing Bi-2212 has many aspects 2.5  C/h 160  C/h 825  C/2h 50  C/h 10  C/h Tmax/0.2h 836  C /48h Tmax-10  C 80  C/h Quench RT Tomography at ESRF by Christian Scheuerlein (CERN) using NHMFL samples As drawn – distributed porosity After reaction – inhomogeneous bubbles Tomography movies by Scheuerlein et al, SuST 24, (2011).

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide Quench1: Large bubbles form on melting and holding at T max Malagoli et al, SuST, 24, (2011), Kametani et al, SuST 24, (2011), Jiang et al. SuST (2011), Scheuerlein eta al, SuST 24, (2011)..

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide Large voids in filaments block current in fully-processed wire Bubbles can be partially filled on resolidification and 2212 reformation – but many voids remain Variation of void density is a major part of the wire Jc variation FIB-cut Void Kametani et al, SuST 24, (2011).

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 34 Bi-2212 Test Coils are advancing (even with bubbles) High Field Test coil: 10 layers/750 turns, L ~ 3 mH ID = 15 mm, OD = 38 mm height = 100 mm conductor length ~66 m  B = 1.1 T at 31 T first HTS wire- wound coil to go beyond 30 T (32.1 T in 31 T background) 180 mm High Field Test coil “7 T inner shell”: 10 layers/135 turns, L = 14.9 mH ID = 32.4 mm, OD = 57.4 mm height = 180 mm conductor length ~220 m  B = 1.2 T at 20 T Trociewitz, Myers, Dalban Large OD  hoop test coil: ID = 92.5 mm OD = mm 10 layers, 10 turns Bore tube less epoxy impregnated  B ~ 0.2 T at 20 T Bore-tube-free Test Coils: Minimize chemical interactions with conductor

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 35 Cored 2212 cable work at FNAL going well Transport measurements showed that FNAL cable attains 105% J c of that of the single- strand – Tengming Shen 3/4/12 MC workshop Good Rutherford cables have been demonstrated in racetrack coils at LBNL by Godeke

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 36 Summary We have a much better working understanding of the HT process We now see that a dominant current-limiting factor is the agglomeration of porosity in the melt step into large bubbles Reduction of bubbles by CIPping can double Ic The cause of bubbles (C, H 2 O?) must be verified and controlled) Coils show much less leakage now and we are ready to go for a T solenoid in a background of: 20 T resistive magnet or 20 T Nb-Ti/Nb 3 Sn 78 mm bore coil (NHMFL has just commissioned an OI 20T/4.2K 78mm bore magnet that has a removable inner Nb 3 Sn magnet which allows 17.5T at 112 mm bore)

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 37 Can we make a decision between REBCO and 2212? Property2223 reacted tape (multifilament) REBCO coated conductor (single “filament”) Unreacted round wire (multifilament) Production maturity Stable and matureLate pilot plant stage Mature but boutique mfr. Capital and staff requirements Large Much smaller High Jc for magnets? No – little sign that it will be YesYes in short lengths – long length is present focus Piece lengths~ 1km m300 but scale up straightforward Path to 5 kA magnet cables? NoDifficult but progress being made Straightforward Each has advantages and disadvantages – best of all would be RW REBCO

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 38 What now? The old funding patterns have broken down: DOE-OEDR/EERE for utility applications – GONE DOE-HEP AARD – present emphasis is on Nb 3 Sn for LHC use ARRA-supported VHFSMC Bi-2212 has ended BSCCo (BNL-FNAL-LBNL-NHMFL) – continuation is an orphan BNL/PBL program is banking on SBIR support Collectively regroup and argue for base HTS conductor and test coil support

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 39 Major macro issue: the DOE budget request to Congress January 2010 YBCO is commercial and DOE ended support in favor of search for RT superconductors!

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 40 Conductor and Test Coil technologies are intimately linked Coils, R&D Test Beds 27T with SuperPower 35.5 T REBCO NHMFL 15T BNL/PBL HTS Magnet Systems 32 T, 30 T NMR, SMES Muon Colliders, LHC energy upgrade. EUCARD2 Conductors YBCO 2212 CDP support The SBIR and CDP (Conductor Development Program within HEP have maintained a strong industrial component to the effort

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 41 Plot maintained by Peter Lee at: HTS can now enable a new generation of magnets - > 30 Tesla J E floor for practicality

David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 David Larbalestier Muon Collider Winter Workshop, SLAC March 4-9, 2012 Slide 42 Summary The long incubation period of HTS is over………… 1990 – the first 2212 and 2223 conductors ~2005 – the first REBCO conductors 2011 – round wire 2212 emerging in strength Viable cable strategies for REBCO and 2212 Demonstration coils of REBCO (35T and 15T) and 2212 (32T) show capability Projects and people (NHMFL user facilities, SMES, MAP and EUCARD2) that will push HTS into significant magnets are at hand Budgets are uncertain!