EXTENSION CORD SAFETY Bureau of Workers Comp PA Training for Health & Safety (PATHS) 1PPT

Home Made Extension Cord “Legal” for use in the work environment? Safe ? Made Correctly ? 2PPT

Homemade “Gang Box” Electrical Extension Cords Not allowed in work setting per OSHA: 29 CFR CFR PPT

Electrical Extension Cord Electrical extension cords: May not be used as permanent wiring Must be of industrial commercial quality Made by a commercial company for use in industrial environment Made to same standards as those used by a commercial manufacturer Proper size and temperature rating to withstand the electrical load Approved by a recognized testing agency 4PPT

Electrical Extension Cord (cont.) Should not be: wrapped around nails spliced run across walkways run under rugs or heavy furniture Should be: in good condition inspected before use 5PPT

Safety Check the information on your cord. Extension cords are labeled with valuable information as to the use, size and wattage rating of the cord. Cords are offered in many lengths and are labeled with size or “gauge.” Gauge based on the American Wire Gauge, or AWG, system, whereby the larger the wire, the smaller the AWG number (e.g., 12 gauge wire would be larger and can power larger wattage appliances than 14 gauge wire). 6PPT

Safety (cont.) Determine the gauge needed: All appliances indicate how much wattage is consumed when operated. The rating can be found on appliance itself and often within the use and care booklet that accompanies the product. Other appliances will indicate power usage in amps, rather than watts. Quick tip: If your appliance indicates that it uses 5 amps at 125 volts, then its wattage rating is 625W (5×125). 7PPT

Safety (cont.) Decide whether you will be using the appliance indoors or outdoors: Extension cords that can be used outdoors will be clearly marked “Suitable for use with outdoor appliances.” Never use an indoor extension cord outdoors; it could result in an electric shock or fire hazard. 8PPT

Safety (cont.) Determine how long you need the cord to be: A cord, based on its gauge, can power an appliance of a certain wattage only at specific distances. As the cord gets longer, the current carrying capacity of the cord gets lower. Example: 16 gauge extension cord less than 50 feet in length can power a 1625 watt (W) appliance; 16 gauge cord that is longer than 50 feet can only power an appliance up to 1250W. 9PPT

Safety (cont.) Place the cord correctly: Do not place underneath rugs or other heavy furniture. Should not be tacked in place to a wall or taped down. Should not be used while coiled or bent. Match the length of the cord to the length of your needs. 10PPT

What are the Problems? 11PPT

Unsafe This clamp is designed to hold Romex wire for behind wall installation. Clamp has a flat metal edge which, over time, can cause internal wiring to break and short. 12PPT

Unsafe (cont.) Use and age has caused this cord to begin to crack. Eventually the wiring inside will be exposed. 13PPT

Unsafe (cont.) Metal outlet box can bend to contact outlet posts. Picture shows post nearly touching box. Under certain circumstances, current could jump this narrow gap. During normal usage, outlet box case could bend in to touch the post. 14PPT

Unsafe (cont.) Nail openings in the back of this outlet will allow fluid inside the outlet box. This could cause casing to be energized. 15PPT

Unsafe (cont.) Note opening in the “pop out” on this metal outlet casing. Typical for this type of outlet box. Can also allow fluid into the box and cause casing to be energized. 16PPT

Unsafe (cont.) Note the exposed wiring from this broken male plug Also bent grounding prong 17PPT

Summary Extension cords must be "of proper size and temperature rating to withstand the electrical load and be approved by a recognized testing agency.” Locally purchased extension cords may not meet this standard. Always check applicable regulations/standards before buying or using extension cords at work. 18PPT

Questions 19PPT