21 st Century Truck TARDEC Fall Meeting Active Safety Systems - Road to Autonomous Functionality Alan Korn Director-Advanced Brake System Integration November.

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Presentation transcript:

21 st Century Truck TARDEC Fall Meeting Active Safety Systems - Road to Autonomous Functionality Alan Korn Director-Advanced Brake System Integration November 6, 2013

Presentation Overview Meritor WABCO Background Heavy Truck Crash Facts NHTSA Automation Classifications Today’s Active Safety System Technology ABS, Stability Control, Collision Mitigation, LDW, Future Active Safety System Technologies Advanced CMS, Driver/Vehicle Performance Management, V2V, CACC Increased automation 2 11/06/13

Safety Strong Efficiency Smart A leader in Advanced Integrated Safety Systems Focused on improving performance and handling, assisting the driver in maintaining control of the vehicle and avoiding accidents Continued commitment to safety systems capable of reducing commercial vehicle accidents ABS ECU’s Hydraulic RSS RSC ESC ESC SMART CAMERA BASED LANE TRACKING SYSTEM Driver Alertness Warning LDW LONG RANGE RADARS ACC FCW CMS SAFETY SYSTEM DATA MANAGEMENT Driver Monitoring Data Analytics 11/06/13 3

4 Efficiency Smart Efficient Air Solutions are engineered for optimized performance with less energy consumption. Intelligent Air System innovations providing: Enhanced efficiency, performance and reliability Reduced maintenance and operation costs Reduced product weight providing: Increased payload capabilities Further fuel savings AIR DRYERS 1200 Plus ECAD 1200 Regen Twin AIR COMPRESSORS Hi Output Twin Clutch SUSPENSION CONTROLS ECAS Leveling Valves 11/06/13

2011 US Large Truck Crash Statistics 287,000 large truck DOT reported crashes 3,608 trucks involved in fatal crashes 3,757 fatalities truck occupants 2.2% increase in total fatalities over % combination vehicles 88,000 injuries - 23,000 truck occupants Fatalities / 100 million miles traveled 1.41 (+10% from 2010) 45% reduction from 2000 Alcohol involved in 3.0% of large truck fatal crashes Alcohol involved in 27% of passenger car fatal crashes Ref: 32,367 fatalities from all US motor vehicle crashes 1.5% fatality reduction over Fatalities / 100 million miles traveled 5 11/06/13

Large Truck Fatal Crashes /06/13

Elements Driving Safety Improvement 7 Driving Safety Improvement 11/06/13

NHTSA Levels of Automation Level 0: Driver in complete & sole control of vehicle; braking, steering, throttle Level 1 Function Specific: One or more systems that automatically assists driver with a primary vehicle control function Level 2 Combined Function: Two or more primary control functions combined to work in unison to relieve driver of control of these functions Level 3 Limited Self Driving: Enable driver to cede full control under certain conditions. When necessary, system automatically transitions control back to driver Level 4 Full Self Driving Today’s well equipped large trucks are at Level /06/13

Current Active Safety Systems System designed to ASSIST driver in maintaining control of vehicle and reducing crash risk Driver remains responsible for safe operation of vehicle and ensuring physical limitations are not exceeded Contains onboard sensors, actuators and intelligent algorithms to enable automatic intervention of one or more of the vehicle’s primary control functions when safety thresholds are exceeded – braking, steering, throttle Examples include ABS, Stability Control, Collision Mitigation and Lane Departure Warning 9 11/06/13

Antilock Braking System (ABS) Foundation for advanced safety systems Helps prevent high levels of wheel slip (wheel lock) during braking Typically occurs on slippery road surfaces, light vehicle loads, worn tires Wheel lock adversely effects vehicle’s lateral stability (jackknife), ability to steer and stopping distances 10 11/06/13

Electronic Stability Control Closely integrated with ABS Additional sensors, control valves and software required for increased functionality Steer angle, pressure sensor, yaw rate, lateral accelerometer, three brake control valves Architecture required for CMS Reduces risk of untripped rollovers Excessive speed in turn, rapid changes of direction on high friction surfaces Reduced risk of loss of control Understeer and oversteer conditions typically on lower friction surfaces 11 11/06/13

COLOR KEY Primary Secondary Park & Emergency Blended Air Supply Electrical Wire Tractor ABS + Electronic Stability Control (ESC) 11/06/13 12

Collision Mitigation Braking System (CMS) Active braking system designed to reduce / mitigate forward collisions Based on single radar sensor Collision, stationary and haptic warnings Adaptive cruise control and ‘always on’ collision mitigation Active braking Integrated w/ABS and stability control 13 11/06/13

CMS Intervention Sequence t0 Object tracked Avoidance maneuver not possible time t2 t3 t4 Engine Torque Limitation Brake Activation Potential rear end collision detected Hard braking required to prevent collision t1 System Reactions: Crash prevented or mitigated Warning Tone and Lamp Haptic Warning Collision warning: Haptic (short brake pulse) FT MPH Automatic braking to assist driver in collision mitigation FT MPH Distance Alert: Visual and Audible FT MPH 14 11/06/13

15 Vision based technology Detects and classifies lane markers Tracks and projects lane ahead of truck Provides audible warnings Lane change made without turn signal indicator (rumble strip warning) Functions above 40 MPH Includes Driver Alertness Warning Detection of erratic or degraded driving (drowsiness and/or distraction) Software solution requires no additional hardware Automatic calibration and integrated diagnostics to simplify setup and operation SAE J 1939 critical event messages Integrated critical event video with manual download capability 800+ Million miles on North American applications Lane Departure Warning 11/06/13

Near Term Future Active Safety Systems Level One Automation Next Generation ABS, stability control, CMS Driver/Vehicle Performance Management Vehicle Communications V2V / V2I Cooperative ACC Project 16 Maximize driver performance by providing support technologies that warn and intervene at critical moments 11/06/13

ESC Smart Technology Employs vehicle model to predict stable path Establishes vehicle dynamic characteristics by self learning and adaptation System continually adapts to changes in vehicle’s response characteristics “Drive it Away” off OEM assembly line Minimize vehicle validation test requirements Globally used across all braking platforms Competitive ESC platform for non standard vehicle configurations 17 Efficient throughout vehicle life cycle 11/06/13

CMS Future Roadmap Continuously upgrading and pioneering innovation to enhance safety + Current Auto alignment Dual mode radar Warning on stationary objects Evasive maneuver check Partial braking on stationery objects Full braking capability on moving or stopped objects Extended brake assist In-crash braking Full braking of stationary objects Sensor fusion ACC Stop & Go Brake pre-fill Autonomous Emergency Braking 18 11/06/13

Driver / Vehicle Performance Management Using predictive analytics to detect driving maneuvers that increase crash risk High use of forward and inboard facing video to achieve driving optimization Documented feedback striving for self improvement Vehicle monitoring for predictive maintenance 19 11/06/13

V2V / V2I Communications Dynamic wireless exchange of data between vehicles and infrastructure (5.9 GHz DSRC) All vehicles on public roads broadcast data regarding position, speed and location “Here I Am” data messages Vehicles sense threats with 360 degree awareness Estimated to address over 75% of unimpaired crash scenarios System only provides warnings Provides traffic stream data that must be integrated with current vehicle based active safety systems Can not have two systems providing similar warnings On-board CMS, Blindspot detection 20 11/06/13

V2V/V2I Warnings 21 Forward Collision Intersection Movement Assist Blind Spot Curve Speed Bridge Height Hard Braking 11/06/13

V2V / V2I Safety Pilot Field test of technology running in Ann Arbor, MI Initiated August 2012 Designed to determine effectiveness of technology in reducing crashes and how drivers respond to applications Approx 3,000 vehicles, 70 trucks NHTSA recently announced pilot will be extended 6 months until February /06/13 GAO recently released a report summarizing V2V status and potential benefits

Vehicle 2 Vehicle CV Communication Challenges Trailer presence and length needs to be considered How to automatically supply this data to tractor installed devise Articulated vehicles present additional challenges Intersection clearance, lane changes Security of messages must be assured Can payback be ensured during the initial years of deployment? Will regulation be required to achieve adequate penetration rate for payback (light and heavy vehicles)? Heavy truck regulatory decision scheduled for 2014 (pass cars 2013) 23 11/06/13

Cooperative Adaptive Cruise Control Project Federal Highway (FHWA) awarded project in early October to team led by Auburn University Peloton, ATRI, Peterbilt, Meritor WABCO Team will research Partial Automation for two Truck Platooning Cooperative Adaptive Cruise Control builds off current Adaptive Cruise Control Key technologies include radar, V2V communications, positioning, actuation and Human-Machine Interfaces (transmitting critical information to leading and following drivers) 24 11/06/13

Key Research Tasks Document traffic flow and fuel economy improvement potentials System robustness System reaction to passenger car cut-ins and other highway anomalies How to find similarly equipped vehicles Responsibilities of lead driver Return on investment 25 11/06/13

Challenges Moving to Advanced Automation Levels Achieving sufficient technology payback technology Especially Levels 2 & 3 Validation requirements Potential reduction in driver skills Transition from complete system control back to driver – Level 3 Will driver be prepared? Liability concerns Infrastructure improvements Mixed vehicle population 26 11/06/13

Next Steps in Autonomous Functionality Adaptive vehicle based safety systems Integrating traffic stream, environment & infrastructure information Continued development in higher performance sensors and actuators, cost optimized for volume production Higher software reliability levels and tools to validate Cybersecurity 27 11/06/13

Summary Use of heavy truck active safety systems increasing ABS (mandated) Stability control – approx 50% of class 8 tractor build Notice of Proposed Rulemaking Issued May 2012 Collision Mitigation – approx 10% of class 8 tractor build Rulemaking being seriously considered Changes in automation level will be evolutionary, not revolutionary For the near term, active safety systems will assist drivers, not replace them 28 11/06/13

Save Lives, Increase Value, Reduce Costs Cutting edge Groundbreaking Inventive Novel Trendsetting “There’s a way to do it better – find it.” Thomas Edison 29 Alan Korn Thanks!