Jauch Quartz GmbH Road map “lead free products”
Jauch Quartz GmbH: lead free program Program is in accordance with European Union (EU) Legislation: Restrictions on Hazardous Substances (RoHS) banning Pb after July 1, lead-free definition is per J-Std-006 (JEDEC/IPC): 0.1w percent* * Likely to be 0,1 % max impurity, driven by EU legislation
Reduction or elimination of the following 6 elements are required for lead free requirements 1. Pb < 1000ppm (some customers require <100ppm) 2. Cd < 5ppm(Cadmium) 3. Hg = 0 ppm(Mercury) 4. Cr+6 = 0 ppm(Chrome 6) 5. PBB = 0 ppm(polybrominated biphenyls) 6. PBDE = 0 ppm(polybrominated diphenyl ethers)
Jauch Quartz GmbH's lead free roadmap includes: the definition of components –Quartz crystal units –SMD oscillators –ceramic resonators –other passive components the definition of assemblies -through hole oscillators
Phase 1 Able to withstand lead free +260°C solder reflow profile 90 seconds pre-heat from +150°C to +180°C Fast ramp to +260°C peak Dwell time of 30 to 40 seconds above +220°C Dwell time of 10 seconds max at +260°C -Components: Able to withstand lead free soldering -Assemblies: Able to withstand lead free soldering. Internal components are assembled with lead free solder.
Phase 2 Lead free pads and terminals -Components: Manufactured with lead free pads and terminals. -Assemblies: Manufactured with external lead free pads and terminals. Manufactured with lead free terminals on internal components. Phase 3 Lead free -Components: Lead free - Assemblies: Lead free
Solder: Jauch Quartz GmbH is following industry trend of using alloy range SnAg( )Cu( ) for reflow and wave soldering. Exemptions: Following parts are exempted: Ceramic resonators
Marking and Labeling: Packages and reels of lead free components and assemblies will be marked with “lf” (= lead free) on the Jauch Bar Code label. Future upgraded marking requirements will be in accordance with JEDEC and IPC requirements.
Availability Presently Jauch Quartz GmbH will support dual needs for SnPb product requirements and lead free requirements. Please see details* on our webpage: *this information starts running in March 2004
Soldering Differences Higher Temperature For Lead Free Soldering Lead free solders have a higher temperature for reflow requirement, 15 o C ~ 20 o C higher as compared to traditional solders temperatures. Longer Time For Lead Free Soldering Lead free solders require longer reflow time: 50sec ~ 60sec longer as compared to the traditional reflow soldering.
Lead free reflow soldering profile