Integrated photonics to revolutionize the Data Center hardware Marco Romagnoli CNIT & TeCIP - Scuola Superiore Sant’Anna.

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Presentation transcript:

Integrated photonics to revolutionize the Data Center hardware Marco Romagnoli CNIT & TeCIP - Scuola Superiore Sant’Anna

Zettabyte era Disaggregation at system level Integration at chip level Optical interconnection at shorter reach Electronics-photonics convergence Cost, energy and bandwidth density Architecture, components, programming Make it happen or end the information age

Example of large volume applications Active Optical Cable Wireless communications 100GE Optical Interfaces (CFP, CXP, CPAK, QFSP,..) Inter Chip and Board Level Interconnection

The Optical challenges: Bandwidth Density Consumption Cost Data center access Data center aggregation Edge routingCore routing Datacom (CXP, CPAK) Telecom (CFP) Optical Interfaces for Different Network Platforms

The CFP (C Form-Factor Pluggable) optical module to enable Terabit blades or line-cards The next-generation CFP modules - the CFP2 and CFP4 (10/40 km) multiplies the number of 100 Gb/s optical module interfaces on a blade. Using the CFP4, up to 16, 100Gbps modules will fit on a blade, a total line rate of 1.6 Tb/s. With a goal of a 60W total module power budget per blade, that equates to 27Gb/s/W. In comparison, the power-efficient SFP+ achieves 10Gbps/W.

Inter Chip and Board Level Interconnection Case study: «Optical PCIe3.0» working group within the Communication Technology Roadmap (CTR4) of the Microphotonics Center Consortium (MPhC) at MIT

Interconnection through Si interposer Chip to Memory Interconnection

Technology Photonic Electronic Integration Silicon Optical Interposer Si Photonics readiness Laser Integration

Cost: photonic-electronic chip (development, mask set, wafers, manufacturing). Save in packaging, wire bonding and traces/pin-out. Technology: low capacitance 3D integration. Node scalability, low consumption and improved yield. Performances: trade off between consumption, size, IL and link/system specs Maturity of individual components: to be improved but not conceptually limited. Si Photonics - Advantage of full integration Photonic chip 9 50  line

Thermal Compression Bonding SOI Photonics Layer Si Logic Layer Bond Pads Substrate Si waveguide Si PD TSV Mod 3D integration of SOI technology for the photonic layers with Si CMOS circuit layers. Integration in a 65nm node/12” fab based on wf/wf or wf/die bonding and low capacitance TSV technology. Photonic Electronic Layer - 3D Integration 10

Cu Gate Cu + Gate Al/Oxide Al/Oxide + Gates Sam Naftziger, AMD fellow 2011 VLSI Symposium Keynote Electrical Interconnect Limitations Bandwidth Limitations – Wires are not scalable i.e. b andwidth is limited by area Power Limitations - Total interconnect power is high ~50% of Total Chip Power Expected to rise to >80% (limit 200W). Signal Integrity and Latency ( RC delay) will increase considerably with scaling, sheet Resistance and Capacitance increase as RC = R sheet C sheet /  2 Xtalk between metal wires requires a minimum pitch that limitates interconnection density Repeaters in electrical lines increase delay C wire = 2 pF/cm R wire = 20  /cm

Optical Interconnect and Switching Optical links are distance and power independent BW density can increase by wavelength multiplexing Latency is given by propagation distance (5ps/mm) Optical switching Reconfigurable Optical Add Drop Multiplexer CNIT/Ericsson OFC 2014

Si Interposer and Si Optical Interposer Interposer ASIC Micro Bumps TSV Silicon Waveguides, resonators, detectors Silica Waveguides Flip Chip Bumps BGA Balls Package Interpose / Photonics Layer Redistribution Layer Optical Fiber I/O Coupler Heat Sink Micro Bumps HMC Redistribution layer P N GeGe P+P+ P N Si Substrate BOX N+N+ P+P+ Silicon Waveguide P+P+ N+N+ N+N+ 220n m 100n m MZI Modulat or Ge Photodetect or 1.5um Oxide Metal Pad / via 480n m Si Interposer Si Optical Interposer

Parameter/device type MZIMicroring MZI MOSCAP FK Ge EAM Hybrid InP/Si MZI Bandwidth (nm)>200.1> Temp Sensitivity (GHz/K) NA3 ÷ 10NA ? Energy Cost (fJ/bit) 5 ÷ 30 x ÷ 50 *500**50 ÷ (state switching) Footprint (µm 2 )200 ÷ ÷ x ÷ 500 Speed (GHz)302510***3025 Insertion Loss (dB) ÷ 44 Extintion Ratio (dB) 16 Gb/s>104 ÷ Gb/s, 18 static Voltage6.51 ÷ Static TuningPhase adjustment 0.2 nm/mW (thermal) Phase adjustment * add 100fJ/bit for thermal trimming ** 1pJ/bit including driver *** progressing towards 40Gb/s Si Photonics Modulators

Si Photonics: Accumulation Modulator

16 Responsivity 1550nm 3dB bandwidth (GHz) Dark Current Density (mA/cm 2 ) Dark Current -1V Device Design Reference Max0 biasMax0 bias * 2×10 -4 butt, p-i-n Liu 2006 Beals x 10 3 * 1top, p-i-n Ahn 2007 x 10 5 * 130butt, msmVivien p-i-nYin bottom, p-i-nMasini bottom p-i-nWang butt p-i-n Feng 2009 p-i-n Vivien 2009 msm Assefa bottom, p-i-n Liao bottom, JFET Wang 2011 J. Michel et al., Nature Photonics, 4, 527 (2010) Si Photonics: Detector Integration

Product Sample Availability Pricing Each Per 1000 Data Rate (Gbps) Detector Size (um) Differential Output Swing (mV p-p) Optical Modulation Amplitude (dBm) Power Dissipation (mW) ADN Now$ ADN Now$ ADN /11 Integrated Optical Receiver (Analog Devices) Wavelength agnostic: works across all key optical wavelengths including 850 nm, 1310nm and 1550 nm No bonding wires Single, fully-tested die solution reduces cost: No separate tests required for the TIA and PD 65-mW power consumption: 50 percent powewr reduction compared to standard designs APPLICATIONS Optical receivers up to 10 Gbps 6G CPRI, OBSAI, and 8G short range and LTE receivers Receiver optical subassemblies (ROSA)

VCSEL: conventional solution for <100m reach. Good for power consumption, temperature stability, packaging and cost. MM and SM version. High T operation. Hybrid mounting III-V Laser: conventional solution. It can be butt coupled or coupled through grating coupler. Coupling loss 1 ÷ 3dB, Packaging, assembly. Cost and large consumption. High T operation. Bonded III-V Laser: remarkable solution with a certain maturity. CMOS manufacturing to be demonstrated. High T operation. Quantum Dot Laser: It can be butt coupled or coupled through grating coupler. Coupling loss 1 ÷ 3dB, TEC, Packaging, assembly. Very high T operation. Ge Laser: early stage. Monolithic integration. Potential good performance (power and threshold). Large gain BW and wide tunability. Best at high T (80 ÷ 100°C). Si Photonics Full integration: Integrated Laser Source 18

Fujitsu Hybrid Silicon Platform bonds III/V wafer or die to silicon. 150-mm wafer bonding and processing possible; III/V processed in low-temperature back- end process; Mode couples to III/V  optical gain, detection or modulation from III-V Material. Hybrid III/V SOA mounted on Si Platforrm; Mode butt couples to III/V  optical gain AurrionFujitsu

Quantum Dot Laser - InAs multi-stacked quantum dot active layers sandwitched by GaAs/AlGaAs cladding layers on a 3-inch GaAs substrate - Leading-edge highly-uniform,and high-density quantum dots for high optical gain - Light emission wavelength of 1.21to1.29 μm at room temperature

Conclusion Assuming Maturity of Si Photonics, good performance, component availability Initial stage of photonics electronics integration Needs Low consumption, uncooled operation laser integration evolution Photonic Electronic convergence through Si optical interposer (3D integration, TSV’s interconnections) Result Huge energy saving Latency control Increased BW density Miniaturization Lower costs Zettabyte Era

thank you!