AMTEC “National Center of Excellence in Advanced Automotive Manufacturing” Nat’l Council of Continuing Ed./ Nat’I Council for Workforce Dev. October 23,

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AMTEC “National Center of Excellence in Advanced Automotive Manufacturing” Nat’l Council of Continuing Ed./ Nat’I Council for Workforce Dev. October 23, 2011

AMTEC History In 2005, KCTCS submitted a proposal for the purpose of developing an automotive collaborative to the National Science Foundation, which was awarded. KCTCS hosted a flagship meeting in April 2005, in which 27 college representatives and 28 business representatives were in attendance from Michigan, Ohio, Indiana, Tennessee, Texas and South Carolina, to determine interest in the establishment of a National Automotive Center…resulting in the establishment of AMTEC.

In 2006, based on success of the NSF Planning Grant, AMTEC was awarded a 2 year $3 million ATE Project that was extended through In September 2009, AMTEC was awarded a 4 year $5.5 million ATE National Center of Excellence in Advanced Automotive Manufacturing.

What We Are Organization: A NSF ATE National Center of Excellence that consist of community colleges and auto industry partners with a common, vision, mission, and goals inaugurated in April of Vision: A recognized collaboration of colleges and companies working to strengthen the competency and global competitiveness of the automotive workforce. Mission: Create and sustain an innovative, responsive, and standards-based workforce education development system that meets industry skill requirements.

National Center Goals Goal 1 - Create business/industry partnerships in delivering core technical education that meets the high priority needs of automotive manufacturers and suppliers. Goal 2 - Increase secondary to postsecondary transition and from postsecondary to employment to meet industry needs. Goal 3 - Implement a collaborative support system to sustain and replicate the AMTEC model. Goal 4 - Create and utilize the automotive manufacturing maintenance assessment for continuous improvement of instruction.

The AMTEC Goal To help industry meet the following challenges: Develop current workforce standards for Multi-skilled Maintenance Technicians Develop competency measurement tools Prepare the workforce to be globally competitive Increase workforce productivity Develop a pipeline for the future workforce

AMTEC Leadership Team

AMTEC Associate Partners

American Association of Community Colleges Annual Convention Industry Endorsed Modularized Hybrid Curriculum H.60. Maintain/install fiber optics H.61. Troubleshoot/repair/replace vision systems AMTEC Modules H.60 Maintain/install fiber optics H.61. Troubleshoot/repair/replace vision systems AMTEC Skills Standards H.60. Maintain/install fiber optics H.61. Troubleshoot/repair/replace vision systems AMTEC Assessments

Campus CE Enterprise Management System

AMTEC Moodle Rooms Learning Management System

AMTEC Online Environment Support The Center for Rural Development (CRD) – Host for AMTEC Moodle Rooms – Upload of AMTEC Modules to Moodle Rooms – Instructional Design Support – Graphic Design Support – Technical Support for Moodle Rooms – Integration of Campus CE and Moodle – 24/7/365 Help Desk for College Partners – Assistance in Train the Trainer Materials

9/1/11 10/1/11 9/15/11 10/15/11 9/29/11 11/1/15 10/14/11 11/15/11 10/28/11 12/1/11 11/10/11 12/15/11 11/22/11 1/1/12 12/9/11 1/15/12 12/22/11 2/1/12 Basic PMBasic Electricity Drafting Fund Fluid PowerOSHA SafetyMachining Operations Computer Applications Maint. & PMSaws Adv. Technologies InstrumentsOrtho Interpret Reservoirs, Fluids, & Filters Hoist & Cranes TurningInternet Intranet TS Using Error Codes Hand Tools Power Tools Flexible DrivesComponents & Circuits Intro Robotics Intro PLC Siemens Computer Systems MillingRiggingProgram PLCs AB Rockwell Measuring and Layout Tools Couplings & Align Solid State Devices Program & Editing Hardware Software Siemens Operating Systems Drill PressBasic First Aide & CPR Commun. AB Rockwell Hoses, Pipes, & Tubing Brakes & Clutch Power TransControl Instrument Intro PLC Allen Bradley Intro Welding GMAWCalibration & Loop Turning Program PLC Siemens Actuators, Pumps and Accumulator Gears & CamsBearings, Shafts, & Seals Sensors Photoeyes Hardware Software Allen Bradley SMAWOxy/Fuel Cutting & Joining Final Control Elements Commun PLCs Siemens Flow, Dir. Pressure, Flow Valves

College Partners In Pilot Phase Alamo Community College District Bluegrass Community & Technical College Henry Ford Community College Ivy Tech Southwest Campus Jefferson Community & Technical College Lansing Community College Spartanburg Community College

American Association of Community Colleges Annual Convention The AMTEC Manufacturing System Simulator

American Association of Community Colleges Annual Convention The NEW AMTEC Instructional Simulation System cont.

Virtual Environment Goals Goal 1 - Provide realistic scenarios that maintenance will encounter encompassing single and combined systems. Goal 2 - Move past educational trainers to industrial components with full-scale complexity. Goal 3 - Teach basic and advanced troubleshooting. Goal 4 - Show realistic reference material – teach where to find information.

AMTEC Manufacturing Simulation The Basic AMTEC Manufacturing System Simulation is to exactly match the Physical AMTEC Manufacturing Simulator. Module writers define faults that are simulated on the both the physical and virtual machine. Fault scenarios that cannot be simulated on the physical trainer can also be added. Students are able to complete much of it online in whatever location they prefer, but will eventually have to demonstrate these techniques on full-sized, working equipment.

AMTEC Train the Trainer Session held September 29-30, 2011 Georgetown, KY. Future Sessions Scheduled Quarterly (minimally) Train the Trainer Materials Supplied for attendees

Goal 2 Emerging Career Pathway Model Informed by Review of the Literature Formulated by Team 2 Endorsed at AMTEC Academy Refocused by NSF Site Visit in 2010

Review of the Literature Found at least six elements of strong, sustainable career pathways: 1.Institutional and instructional transformation that develop clear linkages and easy transitions between education and training. 2.“Wrap around” support services -- such as counseling, academic preparation, internships, financial aid, to help students succeed; 3.Partnerships that make good use of data to drive planning and implementation. 4.Employer involvement in all phases of the process. 5.Continuous improvement systems. 6.Commitment to sustainability that involves the blending and/or reallocating of funding sources.

AMTEC Model Elements Literature Findings For Effective Career Pathway Element Present - Example 1. Employer Involvement in all Phases of the program Governance Body - Boards/ Committee with significant Employers. Curriculum- Competencies, Standards, Labs Recruitment - Plant tours, High school fairs Retention - Mentoring, Internships Funding - Equipment, scholarships, donors Jobs – Internships and Pre or Apprenticeship Opportunities Invested in Continuous Improvement Process, Customer & Consumer Metrics Invested in Governance– Requires Memorandum of Agreement between parties. Invested in Sustainability – Funding, Resources, Advocacy 2. Institutional and Instructional transformation links education and career competencies and training via rigorous program of studies. Connects high school core curriculum (4X4) to college career pathway Connects from workforce to college career pathway Allows for non-credit to credit conversion Values and aligns credentials and stackable industry certifications. 3.Wrap around support services.Provides career guidance, academic counseling, mentor financial assistance, and internships for student success. 4. PartnershipsEmployers, Schools, Colleges, Universities, Government, and CBOs. 5. Continuous ImprovementUtilizes data to improve performance and student success. 6. SustainabilityMakes good use of data to drive planning and implementation that involves the blending and/or reallocating of funding sources.

Too many students do not see a clear, transparent connection between their program of study and tangible opportunities in the labor market. Any effort to construct a more effective network of pathways to prosperity will require a sea change in the role of business and other employers. The pathways system we envision would require employers to become deeply engaged in multiple ways at an earlier stage—in helping to set standards and design programs of study; in advising young people; and most importantly, in payoffs in the labor market. Authors - B. Schwartz, Francis Keppel, and Ronald Ferguson Related Pathway Research Pathways to Prosperity X Factor = Employer Engagement

10/14/ Employer Driven Pathway

Goal 2 – Career Pathways Case Studies to define AMTEC Best Practices Phase 1 Alamo Manufacturing Academy Hillsboro Community College, Florida Advanced Technological Education Center (FLATE) Lansing Community College/Eaton Intermediate School District (EISD) Owensboro Community & Technical College (STEM project) Phase 2 Consortium for Alabama Regional Center for Automotive Manufacturing (CARCAM)Career Academies Bluegrass Community & Technical Colleges

Goal 3 – Marketing, Event Planning & Collaborative Expansion Plan Developed Booth Materials, Handouts, Giveaways, Shirts Developed and regularly updating website, Facebook, and Twitter Developed MOU for new levels of membership Publish Case Studies Develop Marketing Materials for new company & college membership Planning future Events “Academies” (2 per year)

Goal 4 – Assessment & Evaluation 1.AMTEC General Maintenance Mechatronics Assessment (Complete) 2.Module Pre and Post Assessments (Complete) 3.Twelve Course Level Assessments (Under Development with Toyota Indiana and Nissan Subject Matter Experts) 4.Evaluation – AMTEC Balanced Scorecard (Baseline Survey Complete) 5.Case Study Metric Completed

Kentucky Focused Case Study (The goal is to analyze and chronicle existing best practices in Auto Services for the purpose of replication for existing AMTEC members) Recommended by National Visiting Committee. Create college/secondary/industry partnerships in delivering automotive service technology curriculum that supports career pathways and increases secondary to postsecondary transition and from postsecondary to employment to meet industry needs. Goal 5 Automotive Service Technology

Goal 5 Cont Develop automotive service hybrid modules that support competency-based instruction and continuous improvement. Develop hybrid competency based modules, provide access to automotive service technicians that utilize virtual reality simulations that are designed to be competency based and award academic credit. Develop instructor and student guides that can be accessed online or face to face. Develop module pre and post-assessments aligned to NATEF Certifications to assess program entrants and support dual credit, articulated credit, and credit for prior knowledge

Goal 5 Cont Enhance outreach and recruitment of students by coordinating, developing and delivering boot camps, for K-12 students. Develop, use, and share outreach materials Leverage the AMTEC website, Facebook, Twitter, and YouTube to increase awareness of innovative strategies Enhance the learning and sharing of Kentucky secondary and post-secondary educators by providing professional development, and curriculum awareness sessions for middle, high school, and community college administrators, teachers, and counselors.

AMTEC Center Costing Model for Assessments ITEMCostCost Sharing AMTEC General Maintenance Mechatronics Assessment $50.00$25.00 to AMTEC $25.00 to College Partner 12 Couse Level Assessments $40.00$20.00 to AMTEC $20.00 to College Partner Pre/Post AssessmentsIncluded in Module CostN/A

AMTEC Center Costing Model for Modules ITEME-Content CostAMTEC CostTotal Cost Average Cost Per Module $32.10$10.00$42.10 All 63 AMTEC Modules $ $630.00$

AMTEC Manufacturing System Simulator ITEMCost Cost Per Simulator$215, *The final price is still under negotiation with vendor, looking for a discount for AMTEC partners. All current AMTEC partners will get a 5% discount.

AMTEC “National Center of Excellence in Advanced Automotive Manufacturing” Question & Answers Contact: Stanley Chase, PhD. – Bo Garcia - Copy Of Presentation –

“The Road to Success is ALWAYS Under Construction” Lily Tomlin Thank You