“Chailings” The production of char from coal tailings in Australia Improving land use outcomes.
The Big Question Can we use existing technology to process and create a soil amendment product from coal waste? The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks
The Idea Gasification / Pyrolysis Coal Tailings Power 1. Source: Carbon Waste Product 2. Process: Controlled Combustion 3. Output: Soil Amendment Char ‘Chailings’ The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks
The Idea – Cost Effectiveness – Production – Opportunities/Threats – Moving ahead 1. Waste Product – Tailings – From Coal Mining Tailings are: Sourced from coal washing activities; Includes substances such as coal fines, soil, sand, and rocks; Very old biomass; A type of waste under the Protection of Environment Operations (Waste) regulation (2005). Current Disposal of Tailings : Land applied and of environmental concern due to leachate potential and loss of agricultural land.
2. Process– Pyrolysis/gasification (combustion with limited/no O2) Pyrolysis: Temperature Time Changes Char Product from Crystalline to amorphous (porus) structure. Tailings used instead of biomass Self-Sustaining Process The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks
3. Product – Chailings What are the expected properties of chailings product? Large surface area High micro and macro porosity Suitable bonding sites for nitrogen and phosphorus retention/re-release High Cation Exchange Capacity Provide habitat for micro-organisms to live Increase nutrient retention Improve fertiliser efficiency Reduce soil emissions of Nitrous Oxide (x 300 time equivalent of CO2) Increase Water Holding Capacity What are the expected benefits to the farmer/land user? The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks
All leading to: Soil carbon has the following benefits: –Improves soil structure –Improves yield –Increases water use efficiency –Improves fertiliser use efficiency –Increases CEC –Improves ecological health 3. Product – Chailings Improved land use outcomes through Increasing plant yield or Increasing degraded land rehabilitation success The Idea – Cost Effectiveness – Carbon Credits - Production – Opportunities/Threats – Moving ahead
Cost Effectiveness $50/tonne Standard production of 200,000 tons/annum HUGE volumes of soil carbon in the form of tailings sitting on mine sites that is currently considered a waste product The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks
Carbon Credits Chailings is not a potential source of carbon credits as it is an existing carbon material that is being transferred from one place to another (leakage issue); But the use of the chailings is anticipated to become a player in the carbon market by : Acting as a catalyst to significantly increase soil carbon; Reducing emissions of Nitrous Oxide from soil – massive impact on Greenhouse Gas accounts The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks
What have we done to date? Created Chailings in both large and small scale gasifiers Conducted adsorption tests with Nutrients – looks promising Reviewed a lot of literature on coal pyrolysis and chars produced- very high surface area Engaged with various miners, farmers, technology manufacturers and academics over 18 months and all see positives and potential risks
Where we are headed Sponsor provided~100K to conduct laboratory and glasshouse tests; NSW Environ Grant pending to kick in another 100K; Collaboration with Newcastle University: : Geology (Dr Judy Bailey) and Chemical Engineering (Prof Behdad Moghtaderi) Science (Research Required) 1.Characterise the charred tailings (chailings) of a typical Hunter Valley coal mine 2.Determine the effects of ameliorating soil with chailings on target plant species; 3.Determine the appropriate rates for land application of the chailings material; 4.Provide field trial methodology based on the outcomes of the previous steps; and 5.Provide a budget estimate for the establishment of a chailings treatment program. Research Objectives The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks
The Plan Gasification / Pyrolysis 1. Source: Carbon Waste Product 2. Process: Controlled Combustion 3. Output: Soil Amendment Collect Tailings from Hunter Valley Mines Optimise Product and test for CEC, heavy metals, surface area etc Test with plant using dosing ratios The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks
Treatment 1 = Chailings addition to the soil using three ratios (referred to as dosing ratios); 0 kg/m 2, 1 kg/m 2, 5 kg/m 2 and 20 kg/m 2, Treatment 2 = Treatment 1 plus NPK fertiliser at one NPK application ratio; Treatment 3 = Treatment 1 plus bacteria inoculant at one inoculant application ratio; and Treatment 4 = Interaction of Treatment 2*Treatment 3. The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks
Then all going well Back to the Field – Pilot Trials The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks
Thanks to: John Lawrie All staff at GSSE- particularly Dr Lyndal Hugo (aka the brains) Newcastle University Geology (Dr Judy Bailey) Chemical Engineering (Prof Behdad Moghtaderi) Carbon Farmers of Australia, Central West CMA, CANFA for letters of support. Thanks The Idea – Cost Effectiveness – Carbon Market - Moving Ahead - Thanks