Leading Investment Casting Manufacturer in India Welcome to Leading Investment Casting Manufacturer in India [Foundry Approvals] www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following certificates : The Company The seeds of Rajan Techno Cast Pvt. Ltd. were sown in 1992 by Mr. Parshottambhai Patel, with production capacity of 20 Tones of Lost Wax Investment Castings per month. Since then we have progressed exponentially and today the company produces 120 Tons of lost wax Investment Castings per month. Till now we have developed more than 1700 components applicable to a wide range of Industries and today we are one of the largest manufacturers of lost wax investment castings in INDIA. This success and continuous growth was only possible because of our commitment to produce best quality Investment Castings with on time deliveries Today RTCPL has team of well qualified and professional team of engineers, technicians and workers to satisfy your needs. RTCPL is aggregated to the following certificates : » PED 97/23/EC by TUV NORD. » AD 2000 Merkblatt W0 by TUV NORD. » American Bureau of Shipping (ABS). » Bureau Verities Marine Approval. » Lloyds Register of Shipping. » DNV-GL Approval. » Norsok M-650 Approval » ISO/TS 16949:2009 » ISO 14001 : 2004 » BS OHSAS 18001 : 2007 www.rajantechcast.com info@rajantechcast.com
www.rajantechcast.com info@rajantechcast.com Vision We shall strive to be leaders in this business by offering products of a world class quality, and through constant technological innovation. We understand the needs of our customers and shall stay focused on them by offering them products, service and solutions of the highest quality. Mission » To develop long-term business relations with its customers. » Poised to be Global Investment casting manufacturer. » To grow steadily and becoming profitable gradually. Our Strength » On time Delivery. » Superior Investment Castings quality adhering to various standards. » Flexibility in planning and development of Samples for approval. » Continuous training of our engineers and technicians for best efficiency and quality workmanship. Since the inception of RTCPL till now we have successfully developed more than 2500 different variety of castings. Why RAJAN TECHNO CAST!! » Professionally managed Investment Casting foundry. » Flexibility for quantities - large/med./small series all can be produced. » Well qualified & experienced skilled staff. » Consistent Quality. » Shorter lead time for sample development. » Quick responses to inquiries / RFQs. » Specific project managers for large requirements. » Vision to grow with the customers & keep long term business relations. www.rajantechcast.com info@rajantechcast.com
Countries of exports: Germany Italy Spain USA France Belgium General Information Total no. of employees: 300 Available spare capacity: 30 tons per month (60 tons per year) Present production in tons per annum: 1300 tons (Year ended 2013) Sales turnover: INR 700 Million (€ 10 Million) (for year ended 2013) Countries of exports: Germany Italy Spain USA France Belgium United Kingdom Austria Turkey Denmark Canada Sweden www.rajantechcast.com info@rajantechcast.com
Materials poured at RTCPL Capabilities Materials poured at RTCPL ASTM DIN Carbon Steels A216 – WCB 1.0619 A216 – WCC - A352 – LCC 1.1138 A352 – LCB Low Alloy Steels A217 – WC1 1.5419 A217 – WC4 A217 – WC5 A217 – WC6 1.7356 A217 – WC9 1.7379 A217 – WC11 A217 – C5 1.7363 A217 – C12 A217 – C12A Martensitic Steels A743 – CA15 1.4008 A73 – CA40 1.4028 A73 CA-6NM 1.4313 ASTM DIN Heat Resisting Steels A297 – HF 1.4825 A297 – HH 1.4837 A297 – HI 1.4846 A297 – HK 1.4848 - 1.4749 A297 – HD 1.4823 Austenitic Stainless Steels A351 – CF8 1.4308 A351 – CF8M 1.4408 A351 – CF3 1.4306 A351 – CF3M 1.4404/1.4409 A351 - CF8C 1.4827 A351 – CF10 A351 – CK20 1.4843 A351 – CH20 A351 – CN7M 1.4500 A351 – CG8M 1.4431 A351 – CG3M ASTM DIN Austenitic Ferrite Duplex Steels A351 – CF3MN 1.4435 A351 – CD4MCu - A351 – CG6MMN 1.3964 A351 – CK3MCuN Super Duplex Stainless Steels A890 – GR1A A890 – GR2A A890 – GR3A A890 – GR4A A890 – GR5A A890 – GR6A Cobalt Based Alloys STELLITE 3 STELLITE 6 STELLITE 21 STELLITE 31 Tribally T 400 ASTM DIN Nickel Based Super Alloys A494 – M-35-1 2.4365 A494 – M-35-2 - A494 – M-30 C A494 – N-12MV A494 – N-7M A494 – CY40 2.4816 A494 – CW 12MW 2.4686 A494 – CW6M A494 – CW2M 2.4610 A494 – CW6MC 2.4856 A494 – CX2MW 2.4602 A494 – Cu5MCuC 2.4858 A560 – 50Cr50Ni A560 – 50Cr50Ni-Nb 2.4813 A560 – 60Cr40Ni Weight range 0.050 kg to 70.00 kg/piece. www.rajantechcast.com info@rajantechcast.com
www.rajantechcast.com info@rajantechcast.com Process The Dies (Patterns/Tools) are manufactured using latest CAD/CAM facilities. RTCPL also provides technical support to its customers to develop cost saving and more efficient products. Injection and production of wax pattern from Dies (Patterns/tools) . All Wax patterns are 100% dimensionally checked. - No. of wax injection press - 22. - Central Air Conditioner - 100 Tons. - De humidifiers - 25 Tons. - Robotic Shelling System - 300 shells/day . The Wax pattern after forming the tree or cluster undergoes the ceramic coating process. This process is done in temperature and Humidity controlled rooms, so that best dimensional accuracy and excellent surface finish is achieved. After completing the coating process, the wax is removed by de-waxing process, which is done by Autoclave. www.rajantechcast.com info@rajantechcast.com
www.rajantechcast.com info@rajantechcast.com Process Melting Capacity : 2 X 500 kg Crucibles / 375 Kw Induction Furnace. 2 X 300 Kg Crucibles / 175 Kw Induction Furnace. 2 X 150 Kg Crucibles / 150 Kw Induction Furnace. The Ceramic molds are baked at temperature ranging from 900°C to 1150°C depending on the geometry and size of the casting. The molten metal is then poured in the baked ceramic molds. The casting then undergoes fettling and finishing process such as Gate Cutting, Gate Machining / grinding, Sand Blasting, Shot Blasting, Leaching, Debarring etc. Heat Treatment Capacity: 4500 Kg Gas fired Heat Treatment Furnace. The casting then undergo the Heat Treatment as Per the material specifications. Heat Treatment graphs are cycles are recorded and documented. Heat Treatment furnace is calibrated and certified by LLOYDS REGISTER OF SHIPPING as per API6A standard www.rajantechcast.com info@rajantechcast.com
www.rajantechcast.com info@rajantechcast.com CNC RTCPL can also supply castings in machined condition. No. of CNC Turning Machine – 10. No. of 5 Axis CNC Milling Machine – 2 No. of 3 Axis CNC Milling Machine – 3 No. of 4 Axis CNC Horizontal Machining Center – 2 No. of CNC VTL Machine – 1. Total 18 Machines. RTCPL has in house 3D CMM Measurement equipment as well. www.rajantechcast.com info@rajantechcast.com
www.rajantechcast.com info@rajantechcast.com Quality Assurance RTCPL is ISO 9001:2000 certified by Bureau VERITAS. RTCPL 's factory/workshop is certified to PED 97/23/EC and AD 2000 Merkblatt W0 standards by TUV NORD, Bureau VERITAS Marine, Lloyds Register of Shipping, American Bureau of Shipping. Chemical Analysis : » In house spectrometer with 26 channels capable of testing Fe, Ni, Co, Al based materials and also Nitrogen content. » All heats poured are tested on-line on Spectrometer. » All the scrap used are also tested before using. » Specimens are stored for particular period. Physical Analysis : » In house Universal Testing Machine. » In house Hardness Testing Machine. » In house Impact test Machine. » In house metallurgical microscope. Specimens are stored for a particular period. www.rajantechcast.com info@rajantechcast.com
www.rajantechcast.com info@rajantechcast.com Quality Assurance Test Provided: Chemical Analysis, Tensile Test, Impact Test, Radiography (X-Ray), Dye Penetrate, Corrosion Test, MPT Test, Microstructure. Castings can also supplied under third party inspections such as LLOYDS, BUREAU VERITAS and DNV etc. Material test certificates are provided as per EN 10204 3.1 and 3.2 standards. Castings are also supplied under third party witness of Lloyds, Bureau VERITAS, TUV NORD, ABS. www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: ISO/ TS 16949 : 2009 www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: PED 97/23/EC www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: AD 2000 Merkblatt W0/W5 www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: ABS Marine www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: Bureau VERITAS Marine Approved www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: DNV-GL www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: Norsok M-650 Approval www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: Lloyds Register of Shipping Marine approval www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: ISO/ TS 16949 : 2009 www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: ISO 14001 : 2004 www.rajantechcast.com info@rajantechcast.com
RTCPL is aggregated to the following quality certifications: BS OHSAS 18001 : 2007 www.rajantechcast.com info@rajantechcast.com
Industrial Process Pumps RTCPL manufacturers Investment castings as per customer’s drawing and engineering/technical specifications. Precision Lost Wax Investment Casting for Various Industries : Automotive Defense Industrial Valves Industrial Process Pumps Power Plant Boiler Parts Power Plant Turbine Parts Earth Moving Machinery Cryogenic Applications Engineering & Automation Medical Implants Glass Fittings Hardware Marine Applications www.rajantechcast.com info@rajantechcast.com
Investment Casting for Industrial Valves www.rajantechcast.com info@rajantechcast.com
Investment Casting for Industrial Valves www.rajantechcast.com info@rajantechcast.com
Investment Casting for Industrial Valves www.rajantechcast.com info@rajantechcast.com
Investment Casting for Industrial Pumps and Vacuum Pumps www.rajantechcast.com info@rajantechcast.com
Investment Casting for Industrial Pumps and Vacuum Pumps www.rajantechcast.com info@rajantechcast.com
Investment Casting for Vacuum Pumps Parts www.rajantechcast.com info@rajantechcast.com
Investment Casting for Cryogenic Applications www.rajantechcast.com info@rajantechcast.com
Top Entry Valve Bodies Cryogenic Applications www.rajantechcast.com info@rajantechcast.com
Steam and Gas Turbine Blades www.rajantechcast.com info@rajantechcast.com
Investment Casting for Power and Boiler Parts www.rajantechcast.com info@rajantechcast.com
Investment Casting for Automotive www.rajantechcast.com info@rajantechcast.com
Investment Casting for Exhaust Systems www.rajantechcast.com info@rajantechcast.com
Investment Casting for Engineering Applications www.rajantechcast.com info@rajantechcast.com
Investment Casting for Medical Implants www.rajantechcast.com info@rajantechcast.com
Investment Casting for Structural Glass Fittings www.rajantechcast.com info@rajantechcast.com
WELL KNOWN & LONG TERM CUSTOMERS www.rajantechcast.com info@rajantechcast.com
www.rajantechcast.com info@rajantechcast.com Group of Companies Investment Casting Foundry established in 2012, with Capacity of 700 Tons/year. Mainly caters to Industrial Valves, Pump, Defense & Automotive sectors. Weight Range: 0.05 to 70.00 kg/piece. Investment Casting Foundry established in 2014, with Capacity of 2400 Tons/year. Largest integrated Investment Casting Foundry in India. Mainly caters to Industrial Valves, Pump, Defense & Aerospace & Automotive sectors. Weight Range: 0.05 to 100.00 kg/piece. Closed Die Forging Plant established in 2012, with capacity of 3000 Tons/year. Mainly caters to Automotive, Industrial Valves, Defense & Aerospace sectors. Weight Range: 0.2 to 25.00 kg/piece. www.rajantechcast.com info@rajantechcast.com
2006 - Hannover Messe 2006, Germany Participation in International exhibitions 2006 - Hannover Messe 2006, Germany 2007 - Hannover Messe 2007, Germany 2008 - Hannover Messe 2008, Germany 2008 - Valve World 2008, Holland 2009 - Achema 2009, Frankfurt, Germany 2010 - Valve World 2010 , Dusseldorf, Germany 2011 - GIFA 2011, Dusseldorf, Germany 2012 - IFEX 2012, Bangalore, INDIA. 2012 - Power Gen 2012, New Delhi, INDIA. 2012 - Achema 2012, Frankfurt, Germany 2012 - Valve World 2012, Dusseldorf, Germany 2013 – Power Gen – Mumbai – India 2013 – Valve World America , Houston , USA 2014 – Valve World , Dusseldorf , Germany 2015- Achema 2015, Frankfurt, Germany www.rajantechcast.com info@rajantechcast.com
Phone: +91-2827-252160, 252161 Fax: +91-2827-252562 E-Mail: info@rajantechcast.com Contact Us Shapar Industrial Area, Rajkot - Gondal Highway, Dist. : Rajkot - 360 024. Gujarat / India. www.rajantechcast.com info@rajantechcast.com
We look forward to serve you. Thank you. We look forward to serve you. www.rajantechcast.com info@rajantechcast.com