© 2015 Desco Industries Inc. StaticControl.com Formerly known as 3M Static Control Static Management Program.

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Presentation transcript:

© 2015 Desco Industries Inc. StaticControl.com Formerly known as 3M Static Control Static Management Program

Past: –HBM (human body model) most prevalent failure mode –S20.20 level of compliance sufficient for most operations Current: –CDM (charged device model) largest source of ESD issues –Must assure customers of ability to safely handle Class 0 components –Continuous monitoring is essential in high-reliability, high value environments Critical to include SMT equipment –Diagnosing ESD problems can be challenging – data required Future: –Process control is inevitable. Customers will come to expect this. –High levels of automation, ultra-sensitive components, and shop floor software will drive manufacturers to proactively manage their ESD initiatives –Compliance verification replaced by auditing data – inspections inadequate DescoIndustries.com SMP: Static Management Program StaticControl.com State of the ESD Industry

DescoIndustries.com StaticControl.com System based on continuous detection in production areas –Ongoing readings at every stage where product could be damaged –Constant collection, reporting and analysis of data Equal attention to machine, bench and personnel monitoring User-friendly tools for ESD coordinators who wear many hats Ability to demonstrate robust static control measures to customers Transition away from reactive, fire-fighting approaches to proactive programs based on active management of entire ESD environment What is the Best Solution? SMP: Static Management Program

DescoIndustries.com StaticControl.com Constantly monitor device interactions with tools, personnel and workstations SCS System – Networked Monitors plus SMP Software SMP: Static Management Program

DescoIndustries.com StaticControl.com The EM Aware TNG ESD Event Monitor detects and measures electrostatic discharge (ESD) events, as well as static voltage and ionization parameters (depending on the model). EM Aware TNG monitor is a constant monitor with comprehensive diagnostics and troubleshooting features for use in an ESD environment. Provides monitoring of critical ESD processes and is an instrument that can qualify tools for handling ESD-sensitive devices, making it an essential ESD management tool. EM Aware TNG ESD Event Monitor SMP: Static Management Program

DescoIndustries.com StaticControl.com The WS Aware Workstation Monitor provides continuous monitoring of all grounding parameters in full compliance with ANSI 6.1 and ANSI/ESDA S20.20 requirements, as well as high-frequency noise (EMI) on ground. WS Aware Monitors utilize dual wrist straps for a continuous resistivity check of human body connection using advanced DSP technology for reliable monitoring utilizing ultra-low control voltage. Optional Big Brother CTA243 terminals allow the monitor to alarm when an operator approaches static sensitive components, but does not plug in his or her wrist strap properly. WS Aware CTC061 provides continuous monitoring for two metal grounds (such as tools) and for two “soft” grounds WS Aware CTC062 provides continuous monitoring for four metal grounds WS Aware Dual Workstation Monitor SMP: Static Management Program

Ground Master Equipment Ground Monitors are designed to provide continuous monitoring of proper ground connections of up to eight tools. Ground Master Monitor measured Impedance in accordance with ESD S20.20 Ground Master Monitor also monitors EMI Voltage signals on each ground, to assist in diagnostics of equipment lockups and malfunctions. The Ground Master Monitor provides intelligent information to a facility monitoring system with detailed status on each ground connection. WS Aware Dual Workstation Monitor StaticControl.com

SMP: Static Management Program StaticControl.com Automated Tool Ground Monitoring Reference Ground To SMP Wires to monitored tools Wires connected as shown

StaticControl.com Static Monitoring Software – Homepage SMP: Static Management Program Homepage shows status of the entire facility, organized by building, room, line. Green = Good; Red = Alarm; Gray/White = Disabled. A list of recent alarms for all devices in the facility is present on the right side of every page. All alarm notifications are hyperlinked…i.e. clicking on an alarm notification will take you to a page showing live and archived data for that particular monitoring device. Once addressed, alarms can be cleared from this view at your discretion. Navigation buttons are present throughout all pages of the software. The entire status table is hyperlinked, which allows you to quickly and easily drill down to a particular room or even one particular line.

StaticControl.com SMP: Static Management Program Static Monitoring Software – Floor View A blueprint of your facility is uploaded or created, and icons representing various SCS monitoring devices are placed in the appropriate positions. Icons will show a green light if they are turned on and there are no alarms; red light indicates an alarm. All icons are hyperlinked…i.e. clicking on an icon will take you to a page showing live and archived data for that particular device.

StaticControl.com Static Monitoring Software – Floor View SMP: Static Management Program The Device View continuously streams real-time information from a particular monitoring device. Scrolling down shows a list of all recent alarms for the device. “View history” link at the top of the page allows you to access archived data recorded by the device.

StaticControl.com Static Monitoring Software – Summary Reporting SMP: Static Management Program Summary reports show aggregate data for any area in your facility, over any specified time period. Faults are categorized by type and duration

Static Monitoring Software – Detailed Reporting SMP: Static Management Program Data can be easily filtered and/or exported Detailed reports show all faults individually and list the characteristics of each Identifies the specific device and quantifies the intensity and duration of the fault StaticControl.com

SMP: Static Management Program Instead of spending money on just prevention, not knowing if products are protected, and unable to determine payback… Companies can now determine and measure their ROI Savings may be realized from: –Higher yields & process efficiencies –Elimination of costly inspections –Fewer customer complaints –Less re-work and lower field returns –Budgets driven by performance data Leverage SMP to attract and retain customers –New source of competitive advantage –Tip the scale in project negotiations What is the Payback? StaticControl.com