Improved Robotic Arm and Turntable for Sensitivity Characterization of Occupancy Sensors Will Hedgecock Brian Auerbach John Sullivan Sam Garza Anne Killough Bob Ramenofsky Havan Tucker Turntable Team Robotic Arm Team
Sponsor Information Saves energy by minimizing unused light Detects major motion in rooms up to 1000 sq. ft. using PIR
Current Testing Procedure Simulate the testing room by rotating the sensor and setting the robotic arm at various locations in the coverage pattern. (Measurements in feet)
Project Description Improve current testing procedure Automate testing procedures within NEMA constraints Improve Arm Emit IR spectrum similar to that of human arm Provide more stable arm Less “jitter” when starting/stopping Can be held in any position for over an hour
Operational Concept
Command and Control Interface Robotic Arm Controls Turntable Controls Automated Testing Grid
Functional Flowchart
Robotic Arm Assembly Overview
1 NetBurner MOD5272 DevKit 4 Silicone Rubber Heaters 4 Solid State Relays 1 OMEGA 1504 Multi-loop PID 1 120VAC Variable Transformer 2 Open-loop direct-drive steppers 1 Roll of Electrical Tape Hardware Overview
Infrared Background Information
Thermal Proof of Concept
Turntable Assembly Overview
Turntable Microcontroller Responsibilities Maintain communications with the computer Control the servo motor Keep track of the status of the relay
Turntable Hardware Motor Hitec HS645MG servo motor 107 oz-in. of torque at 4.8 V Dual ball bearing design Weighs 1.94 oz. Sensor Mount Indoor single gang box PVC construction Cart Buhl BAV-4226C compact AV cabinet cart 42’’ tall