L13 - Advanced PLC Programming for Micro800® Controllers and PanelViewTM 800 Graphic Terminals Hands-on Lab

Agenda Micro800® Family What’s in Connected Components Workbench™ Release 8.00 What’s Coming in Connected Components Workbench Release 9.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

Micro800® Controller Family Nano PLC Micro PLC Each controller is cost and performance that is optimized for specific applications 24-132pts Performance/Features Local I/O 10-88pts 20-36pts 12pts Micro850® For standalone machines with motion and more I/O and Ethernet connectivity. Micro810® Programmable relay replacer and timer 8A relay outputs, Analog inputs Micro830® For standalone machines with motion Micro820™ For smaller standalone machines and remote automation EmbeddedAnalog I/O

Agenda Micro800® Family What’s in Connected Components Workbench™ Release 8.00 What’s Coming in Connected Components Workbench Release 9.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

Connected Components Workbench™ Release 8.00 New features that aretargeted to ease your development and maintenance of your applications. Run Mode Change - Available in Developer Edition Archive Manager helps to track changes to the project with a time stamp and description - Available in Developer Edition Project import/export makes sharing and copying of project easier Unattended installation Full Windows 8.0 and 8.1 support including Micro810 USB Driver

Connected Components Workbench™ Release 8.00 New features that are targeted to ease your development and maintenance of your applications. Motion feedback axis with 2080-MOT-HSC plug-in Supports motion instructions. No more UDFBs for motion feedback applications. DeviceNet pass-through and diagnostics Makes debugging DeviceNet network easier Bit access of integer array elements Update update firmware from microSD card

Connected Components Workbench™ Release 8.00 New features that are targeted to ease your development and maintenance of your applications. Secure Variable Access Prevent access to global variables over a CIP network

Overview of new Component HMI PanelView 800 HMI Release 8 Required to Support New Component HMI Overview of new Component HMI Workbench Release 8.00 (or higher) required to support PanelView™ 800 HMI DesignStation 8.00 (or higher) Easily migrate PanelView Component applications using ‘Change Graphic Terminal’ feature PanelView Component applications are compatible with PanelView 800 terminals but it is recommended to use the ‘Change Graphic Terminal’ feature due to screen size, resolution and color differences especially with 7” and 10” Additional industrial symbols available to make screens more representative of actual machine RSLinx® Classic support. Browse Ethernet network and download easier. Enhanced recipe function ControlFLASH™ software supported to update firmware Larger alphanumeric keypad to help reduce mistakes when entering values

Agenda Micro800® Family What’s in Connected Components Workbench™ Release 8.00 What’s Coming in Connected Components Workbench Release 9.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

Product Key Features Executive Summary Refreshed look with Microsoft Latest PC hardware support including high-resolution displays and Windows Server 2012 support Focus on overall workbench usability New ‘Add Device Selector’ with network browse Selective installation reduces install time Hardware support New Micro800® Encompass™ Partner 2085 expansion I/O modules (Generic Profile) 2085sc-IF8U, 2085sc-IF4OF4, 2085sc-IF16, 2085sc- OB32/OV32, 2085sc-OF8 Improved Micro800 Cross Reference Micro800 Socket Programming for non-CIP device support (bar code readers, printers) Micro800 Run Mode Configuration Change for Ethernet and Modbus RTU address to reduce commissioning time Guardmaster® 440C-CR30 editor enhancements Release 9.00 AFD Nov 30, 2015 Add Device Selector

Add Device (Replaces Device Toolbox) Easy Workflow for Populating Project Organizer with Devices Intuitive workflow for new and experienced users Add Device using shopping cart method by selecting catalog number and description from list Discover Device on the network and upload catalog information immediately

Initial Start Page Easy project navigation Replaces Quick Tips Page Easy project navigation Create new offline Edit existing Create new with online device Discover New users start here to access online resources Quick access to most recently used projects

Product Key Features Improved Cross Reference Clear categorized reference information The cross reference browser in Release 9, can now show the Controller variable referenced in HMI Unused variables can now be listed In R8

Product Key Features Uninstall Utility Does a clean uninstall of Connected Components Workbench™ software and its Components by default Use the Connected Components Workbench Release 9 Uninstall utility to selectively uninstall the Components that you no longer need

Product Key Features DesignStation Supports PanelView 800 to CompactLogix 5370 L1 Connectivity Connected Components Workbench Relese 9 DesignStation enables PanelView™ 800 to support CompactLogixTM 5370 L1 controller. In DesignStation, Add Controller “CompactLogix L1” and configure the IP address Note: To make use of this feature, PanelView 800 Terminal Firmware required is v3.011 (Planned AFC End Dec 2015)

Product Key Features DesignStation Supports PanelView 800 to CompactLogix™ 5370 L1 Connectivity Map the Controller Tags with the PanelView™ 800 HMI tags Develop your screens That’s it! PV800 HMI Tags Controller Tag Address, with the same Tag Name and Addressing format as in CompactLogix 5370 L1   Note: To make use of this feature, PV800 Terminal Firmware required is v3.011(Planned AFC End Dec 2015)

Agenda Micro800® Family What’s in Connected Components Workbench™ Release 8.00 What’s Coming in Connected Components Workbench Release 9.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

Basic Concept of Pulse Train Outputs Typically PTO Motion is for precise positioning applications that require more flexibility than provided by Index Positioning Also used for precise velocity control especially if position registration is required (Not used for torque control) A pulse rotates the motor by a fractional amount (for example, 1/2000 revolution) Pulse 1 Pulse 2 Pulse 3 Pulse 4 Pulse Train Output (PTO) - 24V Direction Pulse PTO is low cost and good performance. Can be interfaced using low cost shielded wiring to any component servo drive

PTO Type of Motion Control Motion planner in controller sends commands to Kinetix® 3 servo drive Kinetix 3 servo drive sends power to the motor and receives feedback from the encoder

Micro800® Motion Features Support up to 3 axis with PTO Compatible with Kinetix® 3/300, and third party drives that support PTO Exact position registration of PTO axis with Touch Probe Available on Micro830® and Micro850® Easy to use GUI for configuring the Motion Create and configure axes in Connected Components Workbench using 5 simple to use configuration screens Use the Axis Monitor to see important information about the status of axes Dedicated motion instructions Easy to use motion instructions Reduce the complexity of motion programming

Program Example: Homing Axis homing Axis Homed Left Limit Sensor Home Sensor Right Limit Sensor Motor Moving part at right (positive) side of Home switch before homing starts Moving part moves to its left side (in Negative direction); When home switch is detected, the moving part decelerates to stop; Moving part moves back (in Positive direction) in creep velocity to detect home switch on->off edge; Once home switch on->off is detected, record the position as mechanical home position, and decelerate to stop; Move to the configured home position (the mechanical home position that is recorded during moving back sequence, plus the home offset configured in Axis configuration in Connected Components Workbench GUI).

Wide Variety of Motion Applications Packaging VFFS (Vertical Form Fill and Seal) Case Erector Stretch wrapping Material Handling Conveyors Sorters Pick and Place Cutting Energy Solar PV Two-axis positioning Solar Thermal single-axis positioning

Agenda Micro800® Family What’s in Connected Components Workbench™ Release 8.00 What’s Coming in Connected Components Workbench Release 9.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

PowerFlex & Kinetix Drives Connected Components Accelerator Toolkit Connected Component Accelerator Toolkit (CCAT) Assists with product selection Jumpstarts the CAD documentation Provides sample machine and application code for logic and HMI Using this tool results in Significantly reduced development time Enhanced performance Your Machine Sample Code PowerFlex & Kinetix Drives

Connected Components Accelerator Toolkit The CCAT includes automation engineering design tools for the entire machine control application development. - Bill of Material - CAD - Logic - HMI - Quick Start The CCAT allows Machine Builders to significantly reduce design time and cost; allowing them to concentrate on the intellectual property that produces compelling and differentiating machine features. Bill of Material Files Programming for control and configuration Quick Start for Base System Setup Wiring Diagrams and Panel Layout Drawings HMI Screens for status and diagnostics

Agenda Micro800® Family What’s in Connected Components Workbench™ Release 8.00 What’s Coming in Connected Components Workbench Release 9.00 Micro800 PTO Motion Connected Components Accelerator Toolkit (CCAT) Hands-on Lab Introduction

Hands-on Lab Introduction In this lab, you will use the Connected Components Accelerator Toolkit (CCAT) to help you quickly develop a simple labeling machine that includes a Servo motor and an AC motor

Hands-on Lab Introduction By using the Connected Components Accelerator Toolkit (CCAT) to generate a starting labeling machine project, you will have a significant head start on your labeling machine design and logic development. After only several minutes of configuration, CCAT will generate a bill-of-material, a set of relevant CAD drawings, a set of relevant quick start guides, a starting Micro800® project, a starting PanelView™ 800 application and an overall project document with links to all of the components of the project and additional information available via the Internet. In this lab, you will: Use CCAT to generate a ‘Starting Labeling Machine’ project Use Connected Components Workbench software to: Complete the configuration of the Micro850® Download the Micro850 project and PanelView 800 application Test out the ‘machine’ in Manual mode Complete the programming of the machine logic for Auto mode Run the ‘machine’ in Auto mode

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