1 Tests of EMCM Felix Müller on behalf of the MPP / HLL TestCrew (H.-G. Moser, C. Koffmane, M. Valentan) Belle II PXD – ASIC Review October 26 - 27, 2014.

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Presentation transcript:

1 Tests of EMCM Felix Müller on behalf of the MPP / HLL TestCrew (H.-G. Moser, C. Koffmane, M. Valentan) Belle II PXD – ASIC Review October , 2014 Munich MPP, Germany

2 Electrical Multi-Chip Module (EMCM) 28th October 2014 Felix Müller, Belle II ASIC Review Goal Design and build a fully functional Belle II half-ladder (module) without DEPFET Reasons Technological feasibility of the 3-metal (Al1, Al2, Cu) system Practice flip-chipping (soldering ASICs on pads) and off-module interconnection (Kapton flex cable) Layout - check if there is enough space for full circuit design, including passive components (decoupling capacitors & termination resistors for LVDS signals) Power Distribution & Cross-Talk - Testpads to probe the signals and voltages of the ASICs directly (voltage drops, parasitic capacitances, resistances, check of signal integrity) Low Noise of all 1000/1024 DCD channels at 320MHz JTAG programming of all ASICs (including Boundary Scan of all the digital IOs) Timing and Synchronization (Switcher sequence, DCD data transfer) Stable operation of all 4 high speed links from DHPT to DHH Stable Switcher outputs on fully assembled EMCM PXD6 operation assembled on EMCM Features Similar metal system (3 layers) as final modules Circuitry at periphery (end-of-stave) 4DHPs, 4DCDs, 6 Switchers (additionally 1 DEPFET matrix) Power Supply, Slow control (JTAG) and High Speed Signals via Kapton flex cable Sensitive region for test structures (small DEPFET matrix; 32x64 pixels)

3 28th October 2014 EMCM – Geometrical Overview Bump bonded steering and r/o ASICs 3 metal layers on periphery 4 layer kapton cable attached and wire bonded to Si-Module for I/O and power Screw through Si mounting to cooling structure Space for PXD6 DEPFET Matrix Load capacitor bank for switcher test Long “drain” lines connected to DCD input, More passives to emulate load of DEPFET cell Wire bond connections to small matrix bias connections of matrix via Kapton Basically it is an electrically active prototype of a half-ladder Even beam tests are possible with small piggy-back matrix Test vehicle for metal system and electrical performance of periphery Felix Müller, Belle II ASIC Review

4 EMCM – Electrical Overview 3 metal layers on silicon substrate 2149 different electrical nets 4055 test pads (size down to 70μm x 70μm and 50μm x 100μm) ~15k vias connecting the metal system in 3D (10k aul1 to Al2, 5k Al2 to Cu) Open and short test necessary before assembly of the ASICs Short test contains ~110k measurements per EMCM DCD DHP Switcher Kapton Flex 28th October 2014

5 Felix Müller, Belle II ASIC Review Matrix assembly SwitcherDCDDHPDEPFETPassives (R,C)Kapton Optionally, a matrix can be glued on the EMCM The DEPFET matrix is electrically connected via wire-bonds Operate device and compare measurements to PCB-assembled test setups (performance, noise, Signal-to-noise, stability …) Drain lines are comparable with final modules ~45mm PCB latest generation of ASICs: - SwitcherB18v2.0 - DCDpp - DHPT1.0 28th October 2014

6 Felix Müller, Belle II ASIC Review Tests – W17-3, 305MHz DCD DHP Switcher Clear and Gate Kapton

7 Tests – W17-3, 305MHz 28th October 2014 Felix Müller, Belle II ASIC Review DHH DHP Switcher write switcher sequence into the DHP memory Switcher control sequence EMCM Bondwires Switcher 2 Switcher 3 Switcher 0 Switcher

8 Tests – W th October 2014 Felix Müller, Belle II ASIC Review Switchers worked in the beginning Stop working after movements of the EMCM TDO of Sw4 does not show any signal TDI of Sw4 looks fine (measured at pads, triggered on CLK)

9 Tests – Switcher W17-3, 250MHz 28th October 2014 Felix Müller, Belle II ASIC Review Switcher 5 CLK Gate Clear GateCLK

10 Switcher Summary All 6 Switchers work properly in normal operation at 305MHz Switchers can be configured via JTAG (set termination resistors for LVDS)  should not be in a random state when switching them on  Configure termination resistors for each LVDS individually (CLK, StrG, StrC, SerIn)  (parallel: CLK, StrG, StrC; in series: SerIn)  Module W18-3: All switchers are working fine (need micromanipulator), Matrix attached  Gated-Mode Operation  Operation Mode can be changed in GUI => tested & works (no information about timing, how fast does the mode switch from normal mode to GatedMode operation) 28th October 2014 Felix Müller, Belle II ASIC Review

11 DHPT 1.0 – Aurora Links – Signal integrity Known problems: - Design / Layout error with - Problems during manufacturing of Kapton (impedance not controlled) Solutions: - More capacitors at PowerPatchPanel (PCB, connected to Kapton) - Replace Kapton by PCB - DHH firmware allows „half data rate“ (800Mbit/s instead of 1.6Gbit/s) of DHPT to be transmitted 28th October 2014 Felix Müller, Belle II ASIC Review

12 Aurora Settings – DHPT1.0 28th October 2014 Felix Müller, Belle II ASIC Review A - IDAC CML TX BIAS B - IDAC CML TX BIASD C - pll cml dly sel Source: DHPT 1.0 Manual, Version 0.1, October 13, 2014, University of Bonn

13 Aurora Scans – DHPT1.0 28th October 2014 Felix Müller, Belle II ASIC Review Procedure: Long RST => get link Check link status (blue dot) Trigger (transmit data) Check link status (red dot)

14 Aurora Links – Signals Integrity 28th October 2014 Felix Müller, Belle II ASIC Review DHPT Hybrid 5 - PCB Wirebond Adapter DHH / DHHemulator Infiniband connectors 15m Infiniband cable EMCMKapton Data Patch Panel DHH EMCM Setup

15 Aurora Links – Signals Integrity (1) 28th October 2014 Felix Müller, Belle II ASIC Review Module:DHPT Testboard Frequency:305MHz Cable length:3m Core Voltage:1.2V Bias15 BiasD75 Module:EMCM – DHPT0 Frequency:305MHz Cable length:3m Core Voltage:1.6V Bias48 BiasD127

16 Aurora Links – Signals Integrity (2) 28th October 2014 Felix Müller, Belle II ASIC Review Module:DHPT Testboard Frequency:305MHz Cable length:15m Core Voltage:1.62V Bias15 BiasD150 Module:EMCM – DHPT0 Frequency:305MHz Cable length:15m Core Voltage:1.64V Bias7 BiasD150

17 Aurora Links – Signals Integrity (3) 28th October 2014 Felix Müller, Belle II ASIC Review Module:EMCM – DHPT0 Frequency:305MHz Cable length:15m Core Voltage:1.6V Bias15 BiasD180 Module:EMCM – DHPT0 Frequency:250MHz Cable length:15m Core Voltage:1.6V Bias15 BiasD150

18 DCD Pipeline (DCDpp) – Noise Measurements 28th October 2014 Felix Müller, Belle II ASIC Review IFBPBias=90 IPSource=90 RefIn = 0.9V AmpLow = 1.2V 305MHz

19 DCD Pipeline (DCDpp) – Noise Measurements 28th October 2014 Felix Müller, Belle II ASIC Review IFBPBias=90 IPSource=90 RefIn = 0.9V AmpLow = 1.2V Restart of System, i.e. power cycle other noisy channels 305MHz

20 28th October 2014 Felix Müller, Belle II ASIC Review IFBPBias=80 IPSource=80 RefIn = 0.9V AmpLow = 1.2V 305MHz DCD Pipeline (DCDpp) – Noise Measurements

21 DCD Pipeline (DCDpp) – Internal Current Source 28th October 2014 Felix Müller, Belle II ASIC Review DCD internal current source Source Measurement Unit (SMU) EMCMKapton Power Patch Panel Breakout Board (Connectors board) Source Measurement Unit (SMU) schematic reality

22 28th October 2014 Felix Müller, Belle II ASIC Review DCD Pipeline (DCDpp) – Internal Current Source

23 DCD Pipeline (DCDpp) – Internal Current Source 28th October 2014 Felix Müller, Belle II ASIC Review Sig_Mirror

24 DCD Pipeline (DCDpp) – Internal Current Source 28th October 2014 Felix Müller, Belle II ASIC Review W17-3 DCDpp0

25 28th October 2014 Felix Müller, Belle II ASIC Review DCD Pipeline (DCDpp) – Internal Current Source W17-3 DCDpp0

26 28th October 2014 Felix Müller, Belle II ASIC Review DCD Pipeline (DCDpp) – 2bit Offset DACs pixel ADU Pedestals DAC=3 DAC=1DAC=3 DAC=1ADC=2 DAC=0

27 28th October 2014 Felix Müller, Belle II ASIC Review DCD Pipeline (DCDpp) – 2bit Offset DACs DHH DHP write offset memory into the DHP memory DCD global parameter individual parameter IPDAC write which pixel has which offset {0,1,2,3}

28 28th October 2014 Felix Müller, Belle II ASIC Review DCD Pipeline (DCDpp) – 2bit Offset DACs Write Test Pattern into DCDpp Still some problems with timing issues

29 28th October 2014 Felix Müller, Belle II ASIC Review DCD Pipeline (DCDpp) – 2bit Offset DACs Offset=0 Offset=1 Offset=2 Offset=3 IPDAC Current source can compensate 4x the dynamic range

30 28th October 2014 Felix Müller, Belle II ASIC Review DHH DHP write pedestal values into the DHP memory DHPT1.0 – Pedestal Upload Write Pedestals into Memory of DHPT for all pixels ReadOut Pedestals, consisting of: - Current values which are transferred from DCDpp to DHPT - Memory of DHPT

31 DHPT1.0 – Pedestal Upload 28th October 2014 Felix Müller, Belle II ASIC Review current pedestals in memory

32 Summary & Outlook Switcher (SwitcherB18v2.0): Switchers: work properly in normal operation at 305MHz Readout of settings is possible (JTAG) DCD (DCD-Pipeline): Internal current source is noisy IPDAC (offset DACs) is too strong (after irradiation?) Noisy ADC channels (need more statistics) Works at 305MHz Readout of settings is NOT possible (JTAG) DHP (DHPT1.0): problem with high-speed links upload of pedestals, switcher sequence, offset-dacs Readout of settings is possible (JTAG) 28th October 2014 Felix Müller, Belle II ASIC Review

33 Outlook Boundary Scan, System scanning using dedicated hardware and software is not done yet (Philipp Leitl, Master MPP, started to work on that) PXD6 operation on EMCM at full speed with DCDpp, DHPT1.0, SwitcherB18v2.0(Pedestal distribution (spread), noise, laser scan, source tests, GatedMode) Studying DCDpp performance (ADC transfer curves, Pedestal Spreads, Noise Distribution, all ASICs, Common Mode Suppression) Increase readout speed Decrease in performance when operating multiple ASICs simultaneously (cross-talks, voltage drops …)? Mapping in principle okay, need fine tuning of delay settings Offset DACs okay, need fine tuning of delay settings Replacement of Kapton (impedance controlled traces, less connectors, better connection, large loop for DCD Monitor pin) 28th October 2014 Felix Müller, Belle II ASIC Review

34 28th October 2014 Felix Müller, Belle II ASIC Review Thank you

35 DCD Configuration Problem 28th October 2014 Felix Müller, Belle II ASIC Review Source: Dmytro Levit, TUM last DCDB requires one bit less during configuration same situation on the module with only one DHP-DCD pair work around implemented in software to mitigate the problem

36 Setup Micro Manipulator Pico Probe Data cables Power cable LMU Power Cable Water cooling Power Patch Panel PCB, Switcher Output Control EMCM Data Patch Panel 28th October 2014 Felix Müller, Belle II ASIC Review

37 Fully Assembled EMCM Felix Müller, Belle II ASIC Review DHP DCD SWB DHH 4 x High Speed Link JTAG and Control Signals Switcher Control Signals: Clk, StrG, StrC SerIn SerOut New configuration:  JTAG chain with 14 ASICs  6 Switchers in serial  Multiple ASICs connected to the same power supply 28th October 2014

38 Felix Müller, Belle II ASIC Review Three samples fully populated with latest ASICs (DCDPipeline, DHPT, SwitcherB18v2) 28th October 2014 Overview of EMCMs