Siemens New Process Interlock Tool PCS 7 Logic Matrix Unrestricted © Siemens 2016 usa.siemens.com/process

Jeff Sibley, Dow Chemical How does Logic Matrix help you? In R&D we use PCS 7 as our MET for research process control Logic Matrix is critical for our complex interlock management Benefits / Improvement Engineering More efficient programming of complex interlocks schema Less prone to errors / less testing required after a change Considerable time savings on current visualization Operations Better visualization of cause/effect for our technologist and scientist Additional Comments: I estimate utilizing Logic Matrix will save between 15% and 25% of project programming time over the life of a system.

Guy Burnaman, DuPont How does Logic Matrix help you? At DuPont SRW we use PCS 7 as our BPCS & SIS for regulatory process control System 1 4 servers, 21 clients, 13 AS (5 Safety AS) PCS 7 Software V8.0 SP2, WinCC Update 11 Safety Matrix utilized for SIF logic – 7 Matrices System 2 4 servers, 21 clients, 16 AS, 2 RIO (5 Safety AS) PCS7 Software V8.0 SP2, WinCC Update 11 System 3 4 servers, 20 clients, 15 AS, 1 RIO (5 Safety AS) PCS7 Software V8.0 SP2, WinCC Update 12

Guy Burnaman, DuPont How does Logic Matrix help you? Safety Matrix is used extensively for safety interlocking functions since 2007 Benefits Visualization for Operations Cause/Effect understanding First out monitoring Sequence of Events Configuration efficiency for Engineering Cause/Effect strategy Commissioning & Checkout Considerable time savings on console design Additional Comments: We estimate time savings of 15%-20% by utilizing Logic Matrix for project programming – Avg. of 50 hours per standard system.

PCS 7 Logic Matrix - Timeline of Activities Reoccurring Request June 2013 – Dec 2014 requirements gathering, prototyping Spring 2015 Beta Testing Starts Winter Final Testing Releasing with PCS 7 V8.2

USA Beta Testing Team Beta Testing Team: Air Products, Dow Chemical, DuPont, aeSolutions and Pigler Automation Recent Activities: April: beta V1 hands-on workshop with HQ PCS 7 R&D Feedback provided by user community to create next version May: beta V2 provided to team Winter: testing of final system for functionality confirmation, bug fixes and future release requests On-going product feedback meetings with Siemens product management

Tools to Empower the Operators Expanded Interlock Capabilities – Logic Matrix Configuration of cause & effect logic via a matrix editor 128 Causes w/each having up to 6 inputs 128 Effects Creation of CFC logic and OS visualization based on matrix configuration similar to Safety Matrix Beta Testing by USA Users has been ongoing since early in 2015 Key Benefits: Significant reduction in the engineering effort required to generate interlocks and shutdown logic Fast recognition of equipment state for the operator

SIMATIC PCS 7 Introduction to Logic Matrix Logic Matrix solves a number of problems in the process automation industry: Provides an comprehensive tool spanning multiple phases of the automation process lifecycle Reduces development effort Reduces operator response time and workload

Logic Matrix: Comprehensive tool spanning phases of the automation lifecycle Consistent view for design, documentation, implementation, test and operations phases Simplifies documentation with easy to understand interface Built-in version tracking Powerful programming language Supports complicated trip conditions, far superior to traditional interlock function blocks Allows sequential logic to be easily developed and visualized The Logic Matrix is a comprehensive tool providing support in a many phases of your process plant‘s automation lifecycle. During the HAZOP meetings in the analysis phase, LM offers a simplied method of documenting the design of the process conditions and their associated process response(s) in a graphical view similar to the format of safe charts specified in API RP 14C. The simplified interface allows the non-programmer to define complicated conditions with a rich selections of options for filtering, alarming and operator functionality. With its consistent view of process conditions and responses, the LM easily facilitates transistions from the design to implementation, while reducing development costs.

Logic Matrix: Comprehensive tool spanning phases of the automation lifecycle Logic Matrix as a documentation/design tool Allows ease of understanding and communication of requirements Simple Interface allows “non-programmers” to develop complex algorithms Based of safe chart format specified in API RP 14C

Logic Matrix: Comprehensive tool spanning phases of the automation lifecycle Logic Matrix as a documentation/design tool Process upsets are recorded in rows, or what we refer to as “Causes”. Causes support analog as well as discrete tags

Logic Matrix: Comprehensive tool spanning phases of the automation lifecycle Logic Matrix as a documentation/design tool Easy to understand dialogs allow selection from a rich library of options Voting schemes

Logic Matrix: Comprehensive tool spanning phases of the automation lifecycle Logic Matrix as a documentation/design tool Easy to understand dialogs allow selection from a rich library of options Voting schemes Deviation alarming, Timing, additional features

Logic Matrix: Comprehensive tool spanning phases of the automation lifecycle Logic Matrix as a documentation/design tool Easy to understand dialogs allow selection from a rich library of options Voting schemes Deviation alarming, timing, additional features Analog and warning limits, Gradient limits, etc.

Logic Matrix: Comprehensive tool spanning phases of the automation lifecycle Logic Matrix as a documentation/design tool Process responses are recorded in columns, or what we refer to as “Effects”. Like Causes, Effects support multiple tags and many options, such as reset tags, delays, bypassing, etc.

Logic Matrix: Comprehensive tool spanning phases of the automation lifecycle Logic Matrix as a documentation/design tool Intersections associate a Cause with an Effect A Cause can be associated with any number of Effects Likewise an Effect can be associated with any number of Causes

Logic Matrix: Comprehensive tool spanning phases of the automation lifecycle Logic Matrix as a documentation/design tool Intersections associate a Cause with an Effect A Cause can be associated with any number of Effects Likewise an Effect can be associated with any number of Causes Four types of Intersections: N - Not Stored S - Stored (or Latched) O - Overridable R – Combination Stored and Overridable

Logic Matrix: Reducing your engineering development effort From Documentation/Design to Implementation Automatically generates the program Eliminates translation errors Reduces need to develop custom function blocks Automatic visual feedback on HMI screens From the documented design, the associated logic is automatically generated, reducing cost and more importantly eliminating translation errors. The powerful programming capability of LM supports advanced trip conditions such as: mixed analog and discretes; XooN voting; timing functions; rate of change; quality based automatic voting degradation as well as many more, without the need to develop test and maintain custom FBs or charts. From the controller logic, the HMI symbols and faceplates are automatically generated fascilitating ease of commissioning and operations with the same graphical format. With the HMI object automatically generated, there is no need for additional engineering of indicators for trip conditions or states.

Logic Matrix: Reducing your engineering development effort From Documentation/Design to Implementation Automatic generation of controller program, based on design documentation

Logic Matrix: Reducing your engineering development effort From Documentation/Design to Implementation Matrix is part of the project

Logic Matrix: Reducing your engineering development effort From Documentation/Design to Implementation Matrix is part of the project Projects may contain many matrices

Logic Matrix: Reducing your engineering development effort From Documentation/Design to Implementation Matrix is part of the project Projects may contain many matrices Automatically generates the logic

Logic Matrix: Reducing your engineering development effort From Documentation/Design to Implementation Matrix is part of the project Projects may contain many matrices Automatically generates the logic Creates CFCs (charts)

Logic Matrix: Reducing your engineering development effort From Documentation/Design to Implementation Matrix is part of the project Projects may contain many matrices Automatically generates the logic Creates CFCs (charts) Places function blocks Wires to process tags (channel drivers), user logic, etc.

Logic Matrix: Reducing operator response time and workload Helping your operators to work more efficiently Intuitive HMI symbols allows operators to quickly identify and correct problems Built in user interface supports: Bypassing; Reset; Overrides; etc. Customizable alarms integrated into the HMI

Logic Matrix: Reducing operator response time and workload Helping your operators to work more efficiently Intuitive HMI Logic Matrix faceplates and navigation From the HMI, the operator can rapidly determine why an object, such as a motor, valve, or PID is interlocked through the LM icon or ultilizing the APL navigation capabilities to see what is holding a device out. The LM online visualization is simple to interpret and provides runtime process values for quick identification of abnormal conditions. Based on the configured authorizations, the operator can bypasss conditions, reset latched responses, acknowledge innitiating events and much more. As part of your plants alarm management strategy, LM provides fine resolution of what events generate OS messages.

Logic Matrix: Reducing operator response time and workload Helping your operators to work more efficiently Intuitive HMI Logic Matrix faceplates and navigation Example: Interlocked Motor

Logic Matrix: Reducing operator response time and workload Helping your operators to work more efficiently Intuitive HMI Logic Matrix faceplates and navigation Example: Interlocked Motor

Logic Matrix: Reducing operator response time and workload Helping your operators to work more efficiently Intuitive HMI Logic Matrix faceplates and navigation Example: Interlocked Motor Direct navigation to all permissives of the motor Easily understand the Low Level upset condition

Logic Matrix - Summary Provides an efficient tool spanning multiple phases of the automation process lifecycle Simple interface Common look and feel Reduces development effort Auto generate Logic Auto generate HMI visualization Reduces operator response time and workload Ease of problem identification Full featured operator controls with authorization Alarm configuration to meets Alarm Mgt strategies

SIMATIC PCS 7 Logic Matrix Opening of the Full Logic Matrix from the Block Icon Causes Effects Detailed Block Icon View Optional Summary Block Icon View

SIMATIC PCS 7 Logic Matrix PCS 7 OS Client Visualization The Logic Matrix Control and faceplates have the same Look & Feel as the APL.

SIMATIC PCS 7 Logic Matrix PCS 7 OS Client Trip Visualization

Thank you for your attention Paul Morgan PCS 7 Siemens Consulting Application Engineer 1201 Sumneytown Pike Spring House, PA 19477 Phone: (267) 470-3588 Mobile: (267) 481-4227 E-mail: paul.morgan@siemens.com www.siemens.com/process