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Powered By San D Automation Pvt Ltd. sandautomation.com

o System Configuration. o Energy Management System Benefits. o Software Features Summary. o Software Screens and it’s Features. o Sample Reports. Overview Note: Software will be Customized as per the customer specific features and needs.

System Configuration

Bench Marking Energy Consumption Understanding all forms of energy use and other utilities is the first step in assessing the potential for efficiency savings. This can guide, plan, manage, organise and display key energy and other parameters in real time. Provides a tremendous diagnostic tool for identifying and solving energy problems and appreciating opportunities for cost savings. Reduction in Specific Energy Consumption The majority of energy consumption in the plant is for production activity. Each product measured will be measured by energy consumed to make one unit of product. With K-Lite software, the plant manager can measure as well as reduce energy consumption by close monitoring of machinery run hours and prevent idle running machine. Reduction in Distribution Loss The power received from electricity board and captive power is being fed through various transformers to various load centres like MCC, PCC, pumps, blowers, compressors, chillers, lighting loads and etc. It is very important to know whether the power received from the source is being utilized effectively by all machines and the level of the loss incurred due to distribution. By understanding the measured value, various steps can be taken to reduce losses. Energy Management System Benefits

Reducing Peak Demand This can assist in reducing peak demand and associated demand charges. Regular verification of daily load profile will help plant manager to identify and eliminate demand spikes, such as those associated with simultaneous motor, pump, compressor start-ups or schedule operation in such a way as to reduce overall demand. Energy resource planning K-Lite system computes the energy balance at various feeder and system losses to formulate and implement loss elimination schemes as any electrical distribution network has inherent losses. Since energy use pattern of every feeder is monitored, any variation in power consumption pattern at any process or sub section is exposed immediately for immediate control. Eliminating inefficient Equipment Operation This is highly useful in quickly spotting wasteful energy use. By reviewing daily load profiles and comparing to benchmark labels, plant manager can identify the instance when equipment is not performing properly or unused equipment is left running. This will help customer in saving of 5% or more just from eliminating gross wastage. Measurement and verification K-Lite system covers the measurement and records energy consumption trends. Verifies results of energy saving measures taken. Enables achievement of objectives with the precision, which assist in decision making. Energy Management System Benefits

 Server & Client architecture.  All the modifications can be done at runtime and are effective at runtime itself.  Add/Modify of Serial, Ethernet Ports and Ethernet Gateways.  Add/Modify of Modbus Serial & Ethernet Devices.  Enable/Disable of Ports, Devices, Data logging Parameters and Alarms.  Creation of Custom Devices & Parameters using custom formulas. Ex (Adding / Subtracting / Multiplying / Dividing of different Devices & Parameters).  OPC Server & Client configuration.  Add/Modify of Analog Alarms for each individual Parameter.  Add/Modify of Users and providing the privilege level.  Add/Modify of Own screens for Real-time data monitoring and customisation of screens by selecting any Parameter from any Device.  Tabular Format, Device & Parameter level filter based view, Device level view and Mimics for Online data analysis. Software Features

 Drag & Drop option for both online and Historical graphs.  Grouping of Online & Historical trends and Historical tables for easy access.  Changing of trend properties (colour, width, Style etc).  Option to export the selected Historical data.  Option to print the Historical graphs to html format.  Historical Energy Dashboards in the format of Bar/Line/Area/Pie/Doughnut based on Daily/Weekly/Monthly/Yearly basis.  Customisation of gadgets in Dashboard.  Viewing of generated Alarms and option to acknowledge the same.  User & System Events log View.  Device communication status monitoring. Software Features

 Grouping of Devices & Parameters for Report Generation.  Report Generation in the format of Periodic, Daily, Weekly, Monthly, Yearly, Hourly, Zone wise, Week to Data, Month to Data, Year to Date.  Option to define Own Zones (Shift, Zone, Peak time etc.) in Report Generation.  Option to select the timestamp location (Row/Column wise) to display in the Reports.  Option to select the generated Report to contain separate sheet for each Parameter (or) to show all the data in a single sheet.  Option to enter Manual Entries in case of data loss on daily basis for all the defined Parameters.  Auto Generation of Reports and option to scheduling the same.  Auto ing of Reports and option to configure details. Software Features

Software Modules K-Lite Ports Configura tion Devices Configur ation Custom Devices Configur ation OPC Server & Client Configur ation Alarms Configur ation Users Configur ation Data Logging Configur ation Online Data Analysis History Data Analysis Energy Dashboar d Device Commun ication Status Alarm Analysis Events Log Viewer General Settings Report Generati on Manual Entries Configur ation Configur ation Auto Report Scheduli ng

o Creation and modification of Serial Ports. o Creation and modification of Ethernet Ports and Ethernet Gateways. o Removal of configured Ports. o Easy creation of multiple Ports by duplicating the configured Ports. o Enable & Disable option for Configured Ports. Ports Configuration Used for Creation & Modification of Serial & Ethernet Ports

o Creation and modification of Serial & Ethernet Modbus Devices, Custom Devices and OPC Devices. o Removal of Configured Devices. o Easy creation of multiple Devices by duplicating the configured Devices. o Enable & Disable option for Configured Devices. Devices Configuration Used for Creation & Modification of Own Modbus Devices

o Creation and modification of Custom Devices. o Creation and modification of Custom Parameters (Selection of Any Device & Any Parameter) using custom formulas. o Supported Arithmetic operations are Addition, Subtraction, Multiplication and Division. o Removal of Configured Devices & Parameters. Custom Devices Configuration Used for Creation & Modification of Custom Devices & Parameters

o Creation and modification of Opc Server details from which Opc Tags to be read. o Creation and modification of Opc Tag details. o Removal of Configured Opc Server &Tag Details. OPC Client Configuration Used for Creation & Modification of OPC Client Details

o Creation and modification of Opc Tag details which need to be made available (Exported) for other Opc compliant applications. o Mapping can be done for all the Device Parameters defined in K-Lite software. o Removal of Configured Opc Tag Details. OPC Server Configuration Used for Creation & Modification of OPC Server Details

o Selection of Parameters along with the logging interval which need to be logged into the database for historical data analysis. o Option to Enable & Disable data logging for individual Device Parameters. o Option to Enable & Disable Entire data logging. Data logging Configuration Used for Enable/Disable of parameters which need to be logged.

o Creation and modification of Analog Alarms for individual Device Parameters. o Removal of Configured Alarms. o Set & modify the alarm limits (4 levels). o Easy creation of multiple alarms by duplicating the configured alarms. o Option to Enable & Disable configured Alarms. Alarms Configuration Used for Creation & Modification of Analog Alarms

o Creation of New User. o Modification of User details. o Removal of User details. o Assigning the privilege level for individual User. Users Configuration Used for Creation & Modification of Users

o Creation and Customisation of screens. o Option to select any parameter from any Device to Display. o Option to view the selected parameters data in 4 different types of formats o Tabular Format : Display of data in tabular format. And option to transpose the table view (Devices & Parameters). o Filter based Format : Display of data based on the filtered Devices & Parameters like in Excel. o Device Wise Format : Display of all the defined Parameters data for the selected Device. o Energy Mimic : Display of Energy Parameters data for the selected Energy Device. Online Data Analysis - Tables Used for Analyzing the online data in the format of Tables

Parameters Display Column Wise

Parameters Display Row Wise

Parameters Filter based View

Device Wise Parameters Display

Energy Mimic

o Selection of any Device Parameter by drag & drop. o Removal of selected Parameters. o Option to change X,Y axis scales. o Modification of trend properties ( Colour, Width, Style etc..). o Creation & modification of Cursors. o Option to Zoom in and Zoom Out. o Option for Grouping of trends for easy access. Online Data Analysis - Trends Used for Analyzing the online data in the format of Trends

o Selection of any Device Parameter by drag & drop. o Removal of selected Parameters. o Option to select Start & End date and time and the Time interval. o Option to view instantaneous parameters by it’s Average / Instant. o Option to Export the selected data to CSV format. o Option for Grouping of Parameters for easy access. History Data Analysis - Tables Used for Analyzing the Historical data in the format of Tables

o Selection of any Device Parameter by drag & drop. o Removal of selected Parameters. o Option to select Start & End date and time and the Time interval. o Option to plot trends with periodic interval (or) all the logged data. o Modification of trend properties ( Colour, Width, Style etc..). o Creation & modification of Cursors. o Option to zoom in and Zoom out. o Option to change Y axis scale. o Option to Export the selected data to CSV format. o Option to print the graph in html format. o Option for Grouping of trends for easy access. History Data Analysis - Trends Used for Analyzing the Historical data in the format of Trends

Graph with All logged Data

Graph with periodic interval

o Selection of Devices. o Graphs in the format of Bar/Line/Area/Pie/Doughnut. o Normal, 3D, Exploded view of graphs. o Option for selecting interval ( Daily, Weekly, Monthly &Yearly ). o Customisation of gadgets (kW, Top3 Users, Energy Consumption, Energy Generation) o Option to exclude the Devices which are not to monitor for validating the top 3 users. o Option for Grouping of Devices for easy access. Energy Dash Board Used for Customizing and Viewing Energy Dash Board

3D ViewDoughnut Chart

Line Graph Area Graph

o Option to select Start & End date and time for viewing the generated Alarms. o Option to Acknowledge Alarms. o Option to filter Alarms based on Acknowledged/Un Acknowledged categories. Alarms Analysis Used for Analyzing the generated Alarms

o Option to select Start & End date and time for viewing the generated Events. o Option to filter the Events based on User /System Events. o Option to filter the Events by Machine (Server or Client) / Generated module (From which software module the event occurred). Events Log Viewer Used for viewing Events

o Display of communication status for all the defined Devices. o Option to filter the status by configured Ports. Device Communication Status Used for viewing the Device Communication status

o Grouping of Devices and Parameters. o Option to generate the following Reports. o Periodic Report. o Daily Report. o Weekly Report. o Monthly Report. o Yearly Report. o Hourly Report. o Zone wise Report. o Min Max Report. o Week To Date Report. o Month To Date Report. o Year To Date Report. o Option to select Date and Time range and the Time interval based on the Report Type. o Option to define own zone timings for Zone Wise Report. o Option to select the calculation type for instantaneous parameters ( Average / Instantaneous). o Option to select the timestamp location (row/column wise) to display in the Reports. o Option to select the generated report to contain separate sheet for each parameter or to show all the data on a single sheet. o Option to Change the Reports storage path. Report Generation Used for Generating Reports

Groups Configuration for report generation Devices Selection Parameters Selection

o Option to Enter & modify manual entries for all the Devices Parameters on daily basis. o Option to Enter different types of readings for integrated parameters (Reading/Cumulated value). Manual Entries Used for entering manual entries in case of data loss

o Option to Enter & modify address details (To, Cc, Subject etc.). o Option to send via the following mail clients o Outlook. o Gmail. o Lotus. o Option to enter SMTP server details. o Option to enter authentication details. Configuration Used for creation & modification of settings

o Option to select the Report types. o Option to select the group for which auto Report to be generated. o Option to select the time and the repeat interval at which auto Report to be generated. o Option to select auto ing of generated Reports. o Option to select the instantaneous parameter calculation type (Average / Instantaneous). o Option to select timestamp location in generated Reports (row / column wise). Auto Report Scheduling Used for scheduling auto report generation

Periodic Report Column Wise Timestamp

Periodic Report Row Wise Timestamp

Periodic Report Option to Filter Parameters

Periodic Report Separate Sheet for Each Parameter

Periodic Report Integrated Parameters

Daily ReportHourly Report

Weekly ReportMonthly Report

Yearly ReportMin Max Report

Zone Wise ReportWeek To Date Report

Month To Date ReportYear To Date Report