Micro Motion, Inc. Gas Measurement.

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Presentation transcript:

Micro Motion, Inc. Gas Measurement

Precision Gas Measurement Agenda Why Coriolis for Gas? Third Party Compressed Air Test Results Test Configuration and Methodology CMF100 (1? CMF200 (2? CMF300 (3? Application Examples Compressed Natural Gas Vehicle Filling Ethylene Gas Custody Transfer

Why Use Coriolis Technology For Precision Gas Measurement? Because Coriolis Meters Measure: Direct Mass Flow Rate Temperature and pressure measurements are not required for fluid calculations Flow computers are eliminated High Accuracy Mass flow accuracy of ?.5% 켣S for turndown up to 100:1 Gas density measurement accuracy of ?.002 g/cc No Calibration Shift with Changing Density or Gas Properties Micro Motion factory water calibration accurately transfers to gas Measurement accuracy verified by independent testing at gas pressures from 25 to 1450 psia

Why Use Coriolis Technology for Precision Gas Measurement? Because Coriolis Meters are: Independent of Flow Profile No straight run required Low Maintenance No moving parts, so no time dependent calibration shift Non-intrusive Multi-Variable Device Mass flow, density, temperature from one installed device Fewer potential emission points with a minimum of pipe breaks

Coriolis Product Line Typical Flowmeter Configuration Sensor Transmitter DCS or PLC Peripheral Device

Gas Proving - Sonic Venturi Testing Conducted at Colorado Engineering & Experimental Station, Inc. (CEESI) NIST Traceable Calibrations Compressed air used as calibration fluid Pressure range from 25 psia to 1450 psia Sonic venturis used as reference Stated lab accuracy = ?.5% of mass rate

Gas Proving Schematic Compressed air at 2000 psi Sonic Venturi Discharge to Atmosphere Pressure Control Valve Rate Control Valve

Detail of Sonic Venturi If the pressure ratio between Pi and Patm is maintained above the 밹ritical ratio?then the velocity at the throat is equal to the sonic velocity of the gas (air) The throat area is known (measured) Pi and Ti are measured to calculate density Mass Rate = (Velocity) * (Area) * (Density) Pi Ti Patm Throat

CMF100 Gas Performance Results Proprietary Information

CMF200 Gas Performance Results Proprietary Information

CMF300 Performance Results PRELIMINARY Proprietary Information

CNG Application Example Compressed Natural Gas (CNG) Vehicle fuel filling Continuously varying mass flow rate and pressure Peak rate of up to 50 lbs/min Vehicle pressure varies from 0 up to 3000 psi Custody transfer; Typically ?.5% batch accuracy MMI DH025S (and DH038S more recently) meters have been used successfully for over 10 years More than 6,000 units installed since 1984 Proprietary Information

CNG Metering Schematic 3000 psi Natural Gas Storage Flow Direction

Typical CNG Filling Cycle (Data from DH038S test at IGT, 14 January 1994) Note: Batch Accuracy = +0.3%

CNG Vehicle Fueling

Ethylene Gas Custody Transfer Pipeline transfer between refinery and plastics plant Process conditions 385 psig 70?F Maximum mass flow rate: 660 lbs/min Pay and check meters for fiscal measurement Measurement accuracy improved from 3% to 0.3% by use of Coriolis flowmeters ($81,000 per month savings) Coriolis flowmeters replaced gyroscopic / dP technologies 20 day trial period - 10,000,000 lbs of ethylene transferred Monthly accounting disputes resolved Routine maintenance eliminated / on-line time improved

Ethylene Source (Previous Configuration) Hydrogen Refinery Processes Light Petroleum gases Gyroscopic Flowmeter dP Ethylene Vapor Recovery Systems Plastics Plant Ethane Gasoline LPG Diesel Jet Fuel Fuel Oil Asphalt

Ethylene Source (Current Configuration) Hydrogen Refinery Processes Light Petroleum gases Ethylene Vapor Recovery Systems Ethane Gasoline LPG Diesel Jet Fuel Fuel Oil Asphalt

Custody Transfer of Ethylene Gas (C2H4)

Accuracy Specification for Gas Applications Gas Flow Rate Accuracy = ?0.5% ?ZS / Rate * 100% Specification is based on Third Party testing Accuracy unaffected by gas properties: Temperature, Pressure, Composition Density Accuracy = ?0.002 g/cc Note 1: Accuracy statements are for Micro Motion Elite Sensor and Transmitter Note 2: Liquid Flow Rate Accuracy = ?.1% ?ZS / Rate *100% Liquid Density Accuracy = ?0.0005 g/cc

Transfer of Natural Gas - Australia Summary Fiscal transfer from gas utility to industrial user Process Conditions: Natural Gas P=450 psig (31 bar); T=ambient Qm=400-20,000 kg/h (15 - 735 lb/min);50:1 operating range Qu=158,000 - 7.9×106 nm3/hr (350 - 17,000 scfm Three CMF300 flowmeters installed in parallel Two perate, one 밾ot spore Third party tests show ?.5% mass flow accuracy (Pigsar/Ruhrgas; Dorsten, Germany)

Transfer of Natural Gas - Australia 36?(900mm) main line Take-off line Take-off line Alinta Gas Pipeline (3) CMF300 Flowmeters BP Cogeneration Project 8?(200mm) line

Transfer of Natural Gas - Previous Installation Turbine meter skid 6?x 80?(2m x 25m)

Transfer of Natural Gas - Current Configuration with Coriolis Meters

Natural Gas Testing - Pigsar, Dorten, Germany Model CMF300 Flowmeter Master Turbine Meters

Pressure and Temperature Effects Pressure Effect Temperature Effect Calibration Change, Zero Change, Size % per psi lbs./min per 캜 CMF025 None ?0.0001 CMF050 None ?0.0003 CMF100 - 0.0002 ?0.001 CMF200 - 0.0008 ?0.016 CMF300 - 0.0006 ?0.050

Conclusions Coriolis meters provide accurate mass flow rate measurement of gas, ?0.5% ?ZS and density, + 0.002 g/cc Factory water calibration applies to gas over 25 to 1450 psia Direct mass flow rate measurement is virtually unaffected by changes in gas temperature, pressure, composition, and flow profile Routine maintenance virtually eliminated due to no moving parts Third party testing has confirmed performance of the Elite CMF100, CMF200, and CMF300 on compressed air Multi-variable device with a minimum of pipe breaks

Conclusions Coriolis meters provide accurate mass flow rate measurement of gas, ?0.5% ?ZS and density, + 0.002 g/cc Factory water calibration applies to gas over 25 to 1450 psia Direct mass flow rate measurement is virtually unaffected by changes in gas temperature, pressure, composition, and flow profile Routine maintenance virtually eliminated due to no moving parts Third party testing has confirmed performance of the Elite CMF100, CMF200, and CMF300 on compressed air Multi-variable device with a minimum of pipe breaks