Round 1 Debrief - AM What worked? Thorough inspection process Kitter and production scheduler always on time What didn’t work? Bubba wasn’t available to move material Faulty stamp Better way to handle oven insertion/bigger oven? Division of work between gold & silver Flex work between stamper & oven operator More folders (move Charles - put him on the spot) Go/No-Go gauge for sail height Go/No-Ge gauge for sail centering Consensus on stamp location

Changes for Round 2 Consider the following: – Factory Layout Put tables in a line, eliminate WIP locations Eliminate bubba? Re-assign to real work! Other? – Point of Use Storage (POUS) Batches? Store paper at folding – Line Balancing How many folders do we need? 3? 4? Flexing work Split fold 2 into 2 operations Combine stamping and oven Training for stamping – Poke-Yoke, Quality at the Source Sail height Stamp location (centering)

Round 2 Debrief - AM What worked? – Eliminated Bubba – Templates – Consolidating stamping/oven What didn’t work? Batches “Pushing” orders

Changes for Round 3 Consider the following: – Factory Layout – Pull System, Kanban Pacemaker process? Shipping Kanban size? – Continuous Flow and Supermarkets Supermarkets before and after oven? Folding and stamping into continuout flow Fire production scheduler – Poke-Yoke, Quality at the Source Inspection along the way Sail height – can be reworked Stamp centering

Round 3 Debrief - AM What worked? What didn’t work? Areas for improvement?