1 © 2009 Regal Beloit Corporation. All rights reserved. EISA E nergy I ndependence & S ecurities A ct and NEMA Premium ® Efficiency April 14, 2009 Revised.

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Presentation transcript:

1 © 2009 Regal Beloit Corporation. All rights reserved. EISA E nergy I ndependence & S ecurities A ct and NEMA Premium ® Efficiency April 14, 2009 Revised 11/6/10 "These materials are intended to provide general information (not legal or other advice) about important new legislation or developments. These materials are not intended to substitute for a thorough analysis of the subject covered or any subsequent developments relating to that subject.“.

2 © 2009 Regal Beloit Corporation. All rights reserved. EISA Basics General Overview of Levels EISA (Public Law ) was signed by President Bush on December 19, 2007 and will become effective on December 19, Beginning on December 19, 2010, motor manufacturers may not build motors with a lower nameplate efficiency than EISA allows. EISA applies to both NEMA frame motors and the equivalent IEC frame motor. Motors that are built before December 19, 2010 but are held in inventory or are in transit can be sold, this deadline applies only to build dates.  General Purpose NEMA & IEC motors that today need to meet EPAct efficiency, will need to meet the NEMA Premium ® efficiency levels (Table 12-12) beginning on December 19, 2010  General Purpose NEMA & IEC motors that were exempt from EPAct because of voltage, mounting, etc. will need to meet EPAct efficiency (Table 12-11) beginning on December 19, 2010  NEMA & IEC motors that are not considered “General Purpose” (i.e., motors that cannot be used in most applications, such as special shafts, blowers or nonstandard frequencies, nonstandard volts/Hz) remain exempt from EISA regulations for efficiency.

3 © 2009 Regal Beloit Corporation. All rights reserved. Specific EISA Rules – Step 1 Start: Note: NEMA frames and IEC equivalents are included in the categories above, use features to determine efficiency If it does not have any of the features above, go to next slide

4 © 2009 Regal Beloit Corporation. All rights reserved. Specific EISA Rules – Step 2 Step 2: Note: NEMA frames and IEC equivalents are included in the categories above, use features to determine efficiency If the motor does not have any features from the Standard Efficiency section on the previous slide and does not have any features from the EPACT section above, it must meet NEMA Premium (Table 12-12)

5 © 2009 Regal Beloit Corporation. All rights reserved. Motors that would need to meet NEMA Premium because they are otherwise General Purpose A spread voltage rating of v would require compliance to NEMA Premium (Table 12-12) at 230v and compliance with EPACT efficiency (Table 12-11) at 208v A spread voltage rating of /460v would require compliance to NEMA Premium (Table 12-12) at 230v and460v and compliance with EPACT efficiency (Table 12-11) at 208v If the design doesn't comply with the levels at 208 volt then, it would be acceptable to use "Operational at 208 volt at ## Max. Amps" on the blank line of the nameplate. Motors that would need to meet EPACT because of mounting or other features A spread voltage rating of v would require compliance to EPACT efficiency (Table 12-11) at both 208v and 230v A spread voltage rating of /460v would require compliance to EPACT efficiency (Table 12-11) at 208v, 230v and 460v. 208v, v, /460v

6 © 2009 Regal Beloit Corporation. All rights reserved. Examples of EISA Rules Example #1: Motor ABC is an EPACT motor (12-11) with rating 100hp 230/460v, 60Hz, 405T 1800rpm, TEFC, standard bracket, horizontal, rigid base. Beginning on December 19, 2010 it can no longer be sold because it is a General Purpose NE MA motor and will not meet the efficiency requirements under EISA. EISA requires that this model must meet NEMA Premium efficiency standards. Increasing the efficiency of this motor would require a design change. Example #2: Motor XYZ is the same as ABC except it has space heaters and a special 13.75” shaft extension. The special shaft extension makes motor XYZ exempt from the EISA requirements, therefore, it can continue to be purchased after December 19, 2010 without a design change or a substitute motor.

7 © 2009 Regal Beloit Corporation. All rights reserved. If my older, less efficient motor fails, why should I upgrade an Exempt motor to NEMA Premium instead of rewinding the old motor? Higher efficiency motors: 1) Reduce the operating costs and less stress on utilities, supporting Green initiatives. 2) Generally operate at a lower temperature and for every 10°C reduction in operating temperature, insulation life doubles. 3) Are generally quieter (smaller fans). 4) Have lower vibration with lower bearing temperatures for longer bearing life. 5) Earn a rebate. Comparison of Operating Cost: Example: 100hp 1800rpm ODP motor Operating 24 hrs/day, 240 days/year at a cost of $0.08 per kW-hr Standard efficiency motor with 93% versus NEMA Premium motor with 95.4% Standard efficiency motor uses $36,963 worth of electricity per year to operate NEMA Premium motor uses $36,033 worth of electricity per year to operate In addition to direct energy cost savings, maintenance and downtime will be reduced. Why Should I Upgrade? Over a 20 year life this is $18,600

8 © 2009 Regal Beloit Corporation. All rights reserved. NO LEGISLATION by IEC - - Voluntary Compliance 2/1518/FDIS document issued in Sept 2008 defines levels for IE1, IE2, IE3 IE4 is not defined but is reserved for Super Premium 50Hz IE1 is based upon EFF2, not a direct match IE2 is based upon EFF1, not a direct match IE3 is based upon 15% to 20% lower losses than IE2 NEMA Table for 50Hz was revised in 2009 to match IE3 60Hz IE1 60Hz is equal to Brazil’s level IE2 60Hz is the same as EPACT IE3 60Hz is the same as NEMA Premium British Columbia, Canada will match EISA - - January 1, 2011 Natural Resources Canada (NRCan) proposed change for all of Canada. Expect decision after April 20, Worldwide Energy Standards IE1 IE4 IE2 IE3

9 © 2009 Regal Beloit Corporation. All rights reserved. Other Resources US Department of Energy: Motor Decisions Matter: National Electrical Manufacturers Association: Alliance to Save Energy: Consortium for Energy Efficiency: American Council for an Energy Efficient Economywww.aceee.orgwww.aceee.org Regal Beloit Corporationwww.regal-beloit.comwww.regal-beloit.com

10 © 2009 Regal Beloit Corporation. All rights reserved. APPENDIX

11 © 2009 Regal Beloit Corporation. All rights reserved. NEMA MG1 Table (EPACT)

12 © 2009 Regal Beloit Corporation. All rights reserved. NEMA MG1 Table (NEMA Premium ® )

13 © 2009 Regal Beloit Corporation. All rights reserved. NEMA MG1 Table (NEMA Premium for 50Hz) Applies to Open/Dripproof and Totally Enclosed because NEMA harmonized with IE3 for Premium 50Hz

14 © 2009 Regal Beloit Corporation. All rights reserved. IEC: IE1

15 © 2009 Regal Beloit Corporation. All rights reserved. IEC: IE2

16 © 2009 Regal Beloit Corporation. All rights reserved. IEC: IE3