Cold Mass and Assembly Tooling Design, Procurement Status and Assembly Plan Igor Novitski Fermilab 15 T Dipole Design Review 28-29 April 2016 April 28-29,

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Presentation transcript:

Cold Mass and Assembly Tooling Design, Procurement Status and Assembly Plan Igor Novitski Fermilab 15 T Dipole Design Review April 2016 April 28-29, 2016, FNAL Igor Novitski | 15T Dipole Design Review1

April 28-29, 2016, FNALIgor Novitski | 15T Dipole Design Review2 1.Cold mass design description 2.Drawing tree 3.Magnet assembly steps and tooling 4.Procurement status 5.Assembly tooling status 6.Conclusions Outline

Cold Mass Design Description April 28-29, 2016, FNALIgor Novitski | 15T Dipole Design Review3 1 – 4-layer Nb 3 Sn coil 2 –coil-yoke stainless steel spacer 3 – iron yoke laminations 4 – alignment key 5 – aluminum I-clamp 6 – iron filler 7 – stainless steel welded skin 8 – stainless steel axial rod 9 – stainless steel pusher plate 10 – bullet 11 – stainless steel end plate 12 – stainless steel ring

Drawing Tree April 28-29, 2016, FNALIgor Novitski | 15T Dipole Design Review4 CoilsTooling Cold MassTooling Coil assembly fixture Welding fixture Clamping fixture Lifting fixture

Magnet Assembly Steps Coil instrumentation Coil block assembly, PH and ground insulation placement Yoking Clamping Skin welding Ends loading Leads splicing Final electrical check April 28-29, 2016, FNALIgor Novitski | 15T Dipole Design Review5

Coil Instrumentation April 28-29, 2016, FNALIgor Novitski | 15T Dipole Design Review6 Strain gauges, VTs and Heaters

Coil Assembly April 28-29, 2016, FNALIgor Novitski | 15T Dipole Design Review7 Coil alignment pin LE RE

Coil Ground Insulation and Heaters April 28-29, 2016, FNALIgor Novitski | 15T Dipole Design Review8 PH design: SS strips 0.025x25mm (LF) and 0.025x32mm (HF) PH position: L4 and in between L2 and 3 PH insulation: single layer 127  m thick Kapton Coil weight=189.4 kg

Coil-Yoke Stainless Steel Spacer April 28-29, 2016, FNALIgor Novitski | 15T Dipole Design Review9 Two 2mm thick stainless steel shells

Coil Block Yoking Igor Novitski | 15T Dipole Design Review10April 28-29, 2016, FNAL Coil block rotated by 90 o Iron laminations with alignment keys lam weight=14.8 kg

Coil Block Yoking Igor Novitski | 15T Dipole Design Review11April 28-29, 2016, FNAL Axial tie rods

Yoke Clamping Igor Novitski | 15T Dipole Design Review12April 28-29, 2016, FNAL Tooling (in design stage) will push all clamp in final position gradually (travel ~5mm) Clamp weight=2.6 kg

After Yoke Clamping Igor Novitski | 15T Dipole Design Review13April 28-29, 2016, FNAL Weight=1546 kg

Shell Welding Preparation Lifting fixtures Igor Novitski | 15T Dipole Design Review14April 28-29, 2016, FNAL Work on a fixture certification in progress Several Iron lams will be modified

Shell Welding Preparation Igor Novitski | 15T Dipole Design Review15April 28-29, 2016, FNAL Stainless steel rings

Shell Welding Preparation Igor Novitski | 15T Dipole Design Review16April 28-29, 2016, FNAL Iron filler and backing strip

Shell Welding Igor Novitski | 15T Dipole Design Review17April 28-29, 2016, FNAL Tooling (in design stage) with welded rods (as in 11T). Hand welded shells

After Shell Welding Igor Novitski | 15T Dipole Design Review18April 28-29, 2016, FNAL

End Loading Preparation Igor Novitski | 15T Dipole Design Review19April 28-29, 2016, FNAL Pusher plate

End Loading Preparation Igor Novitski | 15T Dipole Design Review20April 28-29, 2016, FNAL Pusher plate

End Loading Igor Novitski | 15T Dipole Design Review21April 28-29, 2016, FNAL Return End plate

End Loading Igor Novitski | 15T Dipole Design Review22April 28-29, 2016, FNAL LE end plate

Leads Insulation Igor Novitski | 15T Dipole Design Review23April 28-29, 2016, FNAL Lead insulating spacers

Leads Splicing Igor Novitski | 15T Dipole Design Review24April 28-29, 2016, FNAL Stand-off plate

Leads Splicing Igor Novitski | 15T Dipole Design Review25April 28-29, 2016, FNAL G10 splicing plates

Leads Splicing Igor Novitski | 15T Dipole Design Review26April 28-29, 2016, FNAL G10 cover plate

Magnet Final Design Igor Novitski | 15T Dipole Design Review27April 28-29, 2016, FNAL 1100mm 612mm Weight=2362 kg

Procurement Status Igor Novitski | 15T Dipole Design Review28April 28-29, 2016, FNAL Status: in house; in procurement; in production; in design.

Assembly Tooling Status Coil assembly station – need several (12) new spacers Iron yoke clamping – in design stage Iron yoke lifting – under certification Skin welding - in design stage Igor Novitski | 15T Dipole Design Review29April 28-29, 2016, FNAL

Conclusions A cold mass design is complete All cold mass parts are in procurement Design work is in progress for clamping and welding tooling and will be ready for the model assembly April 28-29, 2016, FNAL Igor Novitski | 15T Dipole Design Review30