JACK MILL. X Axis Z Axis B Axis B- 軸, Work piece rotation & speed changeable JS-100CNC-P2/ 2D CNC Cylindrical Plunge Grinder (2 Cassettes) is designed.

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Presentation transcript:

JACK MILL

X Axis Z Axis B Axis B- 軸, Work piece rotation & speed changeable JS-100CNC-P2/ 2D CNC Cylindrical Plunge Grinder (2 Cassettes) is designed for Tungsten Carbide 、 HSS and other hard material grinding. The grinding diameter range with autoloader can be from Ø2.0~Ø6.35mm, and by manually changing work piece, range can up to Ø10.0mm. Besides, M/C is designed to suit for work piece overall length up to 100mm, thus, M/C can make step-grinding & rib-grinding for work piece diameter range from Ø2~Ø10mm. Features of JS-100CNC-P2/ 2D : Highly Automation Designed With High Speed Automatic Loading/Unloading Robot Arm System. Modularization System Designed For High Work Piece Round-Out. High Accuracy V-block & Friendly Operation Software For Easily Set-up. High Accuracy Table Assembly Designed For Excellence Resolution & Surface Accuracy. Strongly Structure designed few maintenance. Micro Trend CNC Controller & Delta driver & servo motor for good accuracy. All Key Components & Cylinder were Swiss & Germany Made for 24 Hours M/C operation Two Axis Simultaneously Simply Programmed Controlled Axis designed for Highly Resolution Controlled Work Piece Geometry. One Chucking for Diameter Grinding for Rough & Fine Grinding Function. X-Axis Wheel head plunge for (work piece diameter) resolution within 1µ. Z-Axis table traverse (work piece) resolution within 1µ.

Automation Robot Arm System For work piece loading & unloading with special gripper design & 300 holes cassettes prevent flute edge of tool from damage while loading. Same cassettes can cooperate with sister M/C JS-24CNC-3N to set up fully automation production line. X1Axis Controlled cassette traverse left & right to match Y1 (Robot Arm) to put work piece in right pitch. Y1Axis Controlled Robot Arm traverse up, down & traverse to match X1 (cassette) to put work piece in right pitch. Single Cassette X1 Axis Y1 Axis X1 Axis Double Cassette (2D) Y1 Axis X1 Axis

B Axis Grinding System New designed JS-100CNC-P2/2D Steady rest to reduce the wheel power while grinding. Besides, V-block guilder design, better accuracy supporter to make sure M/C can grind high accuracy requested work piece with Round-Out controlled within 0.005mm which will help to enhance the fluting accuracy & cycle time. So, we recommend to use on step-grinding & neck-grinding (rib-grinding) for micro-drill & router. Inverter for Work Head & Wheel Head Spindle RPM speed changeable for work head & wheel head by inverter, so that operator can adjust spindle to match different grinding condition. Taper Adjust Device Taper Adjust Device with centimeter adjustable indicator designed, promise a easily adjustable taper with high accuracy.

JS-100CNC-P2/2D applying UTC-400V+ CNC controller & touch panel PC In order to make machine to operate quickly, internally install with plunge, traverse, radius and taper type grinding program. Dialogue type interface Grinding Method with Programmed controlled. Used parameter can be recorded in system. Key-in protection for avoiding key in wrong value. Simple program language. Special program interface for micro-drill & router. Easy to learn friendly touch panel. MicroTrend UTC 400V+ CNC controller

6 MicroTrend UTC CNC controller. Four axis servo motor controlled ( 2 axis + 2 axis simultaneously) Touch Panel PC. Hand wheel parameter compensation High accuracy V block+carbide steady rest. Schaublin W12 collet+ Collet carbide protection. SCHNEEBERGER guideway Germany made. ATEC-CYL Hydraulic cylinder Swiss made. For application of Step-Grinding, Neck and Radius Grinding Auto loading : Shank Φ2mm~7mm Work piece overall length : 75mm Manual loading : Shank Φ2mm~10.0mm Work piece overall length : 75mm Grinding length : 50mm Grinding diameter : Φ 0.5 ~10.0 mm Auto Alert System To prevent M/C grinding under no coolant liquid condition. Wheel head moveable to extend grinding length.

Optional Accessory Auto Grinding Length Detect Probe Japan made IP 55 grade Probe Automatically compensates grinding length while in process. Help to overcome the unstable overall length in cut-into-length process. Resolution : 5um Tolerance controlled : within +/- 0.01mm Full Cover for M/C Enhance Safety ability of M/C Enhance oil lost in process

Features of JS-100CNC-P2-2D 1.Strongly Table Structure using Spheroidal graphite iron casting with several Thermal Annealing System & Internal Force releasing process, which we believe can bring work piece a very stable size under 24 hours non-stop grinding environment. 2.Internal Controlled Hydraulic Automatic Robot Arm Loading & Unloading System, to save cost & risk on adding another air-pressure controller. Swiss made cylinder which can resist micro carbide power from permeating into key components while M/C operated under dirty, misty & oily working environment to extend life span of component. 3.Hydraulic Steady Rest Designed to reduce the side force caused while grinding wheel approached which can make sure Round-Out & Concentricity under best condition. 4.Hydraulic V-block supporter to correct the Round-Out caused by collet while work piece rotating under grinding condition.

機種 / SPEC JS - 100CNC P2 Table Traverse Forward & Backward X axis traverse distance( X- 軸 ) MM50 Traverse speedMM/MIN0.001~5 Rapid Traverse speedMM/MIN140 IN-FEED RESOLUTIONMM0.001 FIXED POISION RESOLUTIONM.M0.001 RE-FIXED POISION RESOLUTIONM.M0.001 Table Traverse Forward & Backward Z axis traverse distance( Z- 軸 )MM100 Traverse speedMM/MIN0.001~5 Rapid Traverse speedMM/MIN140 IN-FEED RESOLUTIONMM0.001 WorkheadSpindle RPMR.P.M.900 Hydraulic ColletDIA.φ2~6 Wheel HeadWorkhead Spindle RPMRPM/MIN3600 Wheel SpecMMφ150 ~φ200 Automatically Robot Arm Loading Loading Speed (X1 & Y1-AXIS)M/MIN200 Shank RangeMMφ2~6 Traverse DistanceMM20 ~ 80 Manual Loading Shank RangeMMφ2~6 Traverse DistanceMM20 ~ 75 Electricity Motors Wheel Motor HPK.W.3-5 Workhead Motor HPK.W.0.75 Z axis Servo Motor(Z-AXIS)KW. -CM20.7 X axis Servo Motor (X-AXIS)KW.- CM20.7 X1 axis Servo Motor(X1-AXIS)K.W.-CM20.2 Yi axis Servo Motor (Y1-AXIS)K.W.-CM20.2 Hydraulic Pump MotorK.W.1 Coolant System Pump MotorK.W.0.2 Size Length x Width x HeightMM2050x 1500 x 1800 Weight KGS1400 JS - 100CNC – P2 / 2D 規 格