JC Series Dryer 2015 JC Series Dryer Environmental Friendly Energy-saving Stability

When you choose air dryer, are you still worry if the air dryer can solve the problem as follow?

Normal heat exchanger surface is easily corroded which will introduce contamination. The delta T between inlet and outlet air temperature is wide which resulted in lower outlet temperature. As a result, this will causes condensation at the downstream pipeline. This is not good for user environment and it will also causes the corrosion of the pipeline.

Working pressure( MPa) Generally you will have to pay extra design fee for higher pressure application. use of environment refrigerant. （ R134A,R407C,R410A…… ） power supply : 240 V 50HZ

How the heat exchanger works INLET AIR OUTLET AIR inletR134a outletR134a drain valve air-air evaporator separator demister

JC standard design for food market Heat exchanger of JC series air dryer ， water separator and air pipe uses 316 stainless steel. JC series air dryer is suitable for food manufacturing, medical,chemical industry and semiconductor industry.

High efficiency heat exchanger JC series air dryer inlet and outlet air temperature difference is lower (Only 3-5 ℃ ).Outlet compressed air relative humidity is low which prevent condensation at downstream pipeline. Unique design Pre-cooler which ensure heat exchange adequately and reduce Evaporator load.

High efficiency condenser Air cooled condenser with nanometer hydrophilic film Excellent anticorrosion self cleaning and hydrophilic performance. Little resistance of airflow, heat transfer rate can be increased by 10%-15% High speed low noise fan motor Small size Low noise High air volume

Stable dew point Evaporating Pressure Regulating Valve: it can ensure the temperature of refrigerant going into the evaporator at ０ -1 ℃,This will ensure that the dew point stable(3~5 ℃ ) and avoid icing in the heat exchanger. Water separator ： the WS shell use 316 stainless steel ， inner material is stainless steel silk screen, it can remove99.9% condensing water from evaporator which ensure that it can achieve low pressure dew point.

Stable and Reliability Exhaust gas temperature protection ： It protect compressor which due to refrigerant leak and equipment from over load operation. Compressor: Piston compressor is reliable and low noise. It also include internal self over load heat protector and capacitance. This will ensure longer operating life cycle of the compressor. Fan motor temperature controller: Prevent icing on heat exchanger.

Small dryer design The dryer size is smaller and compact due to the stainless steel plated heat exchanger design. It is also easy to install in limited space environment. Suitable for wall mounted design

User Friendly Design All buttons on top of equipment which is easy for operation. Dryer with dew point color indicator to indicate outlet air dew point. Easy maintenance of auto drain.

Air Condenser install on the top of dryer which improve the efficiency of heat exchange as hot air raises and cold air sink. All dryer comes with reliable zero air loss mechanical float drain.

Wide range of application Suitable for food and medical industry. Extreme conditions ： Max. inlet air temperature is 60 ℃, Max. ambient temperature is 50 ℃. Max. working pressure:20 Bar (40 Bar and custom made stainless steel requirement )

Wide range of application Rated inlet air temperature: 38 ℃,Max. ： 60 ℃ Rated ambient temperature ： 38 ℃， Max. ： 50 ℃ Capacity: 0.5m3/min ~ 6.0m 3 /min Rated working pressure: 7 Bar,Max.:20 Bar Cooling type: Air-cooled

How the heat exchanger works InR407C OutR407C

How the heat exchanger works R407C In R407C Out Air Intlet 冷凝液 Air Outlet

Based of 20 years experience from RS' professional manufacturing and design which follows international advanced manufacturing technology. It is a brand new design philosophy by meeting environment-friendly requirements. M E E Design M modular E easy to use E energy saving JC design philosophy JC design philosophy design philosophy. Brand new sixth generation PD,SSD and TD series products are all following this design philosophy.

M modular Pre-cooler,evaporator and liquid separator of PD series refrigeration dryers are all following all-in-one modular structure, standard production can improve dryer reliability greatly. PD series refrigeration dryer adopt modular control system,all kinds of other controller types are available according to customers requirements. RS485 I/O, Profibus protocol, Modbus protocol and Ethernet are available on customer request Modular structure design which is suitable for multiple structure, easy for daily service and reduces service cost greatly.

E easy to use JC series refrigeration dryer is designed with smart industry appearance, armored panel is not only pretty also easy for site service. JC series refrigeration dryer is designed by “one key mode”, normally site commissioning is not required, even for mechanical type, we have multiple compressor protection, refrigerant high pressure alarm, refrigerant low pressure alarm, refrigerant high temperature alarm, continuous start countdown, simple dow point display and compressor preheat (while dryer stop) protection and etc., Our design surpass all our competitors.

E energy saving Friendly refrigerant R407C is adopted for all of JC series dryers. JC series dryer is of the worldwide brand compressor with high energy efficiency ratio. If equipping with good transducer and dew point energy saving system, the energy consumption shall be continued to decline. JC series dryer is of plate-fin heat exchanger with international advanced special channel design, which has stronger anti-icing and lower pressure drop.

JC special deining JC series dryer adopts thickened aluminum alloy of heat exchanger, whose corrosion resistance is more than twice the similar overseas products (the material cost is also higher). Reinforced heat exchanger The high heat-efficiency of pre-cooler of JC series dryer can guarantee the inlet and outlet temperature difference at 5~6 degree, and low relative humidity at the compressor outlet, and prevent downstream pipe from corrosion.

High-efficiency heat exchanger and pre-cooler The unique design of the pre-cooler makes sufficient heat transfer, and greatly reduces the evaporator load, so the power consumption of refrigerant compressor is low, only 70% of the normal one (save energy obviously). The air condenser adopts nanometer hydrophilic membrane materials, Good hydrophilic, corrosion resistance and self- cleaning. Small resistance of airflow, heat exchange rate can be increased by １０％～１５％. High-performance fan, low noise motor, high volume, lower energy consumption.

Small energy consumption Bypass valve,Expansion capillary: larger bypass valve can assure discharging the 100% of the spare cooling capacity when the overload is low so that it protect the compressor. The expansion capillary can ensure the temperature of refrigerant into evaporator at the range of 0-1 ℃, which can ensure the pressure dew point at 2-8 ℃。 Water separator: RSL *- 250 ~ 1800-JC uses the patented design, external WS ensure excellent PDP; meanwhile ensure the pre- cooler, evaporator can be leak test separately, greatly reduced the risk of dew-point difference due to channeling gas within the system (domestic and foreign products exists the design flaws)

Security and Reliability Exhaust gas temperature protection: it can protect the compressor when the refrigerant leaking or the equipment is overloaded. Compressor: Using world famous brand of compressor, with reliable performance and low noise. Fan motor controller: Using DANMARK DANFOSS pressure controller as fan motor controller. Pressure protection: Installing the refrigerant low/high-pressure production. Low voltage electric apparatus :Using FRANCE SCHNEIDER electric apparatus which is the first brand of electric apparatus.

User Friendly Design Due to the low height of dryer, the buttons are on the top of equipment and easy to operate. For large size dryer, we are using cabinet design which is occupying lesser space. Operational aspect is obvious with the color dew point indicator. Easy access of drain for routing daily maintenance. The jc series of dryer are all installed with reliable electronic drain( with manual safety valve); Zero air loss with original BEKO automatic drain.

Broad application Power supply ： 110 ～ 240V, 380 ～ 440V,50Hz / 60Hz for global application. Extreme working conditions ： max. inlet air temp. ＜ 60 ℃ max. ambient temp. ＜ 50 ℃ Normal type max. working pressure:1.5MPa( above 2.0MPa can be special customized). Certificates: The only one company passed the “CE” certification covers all series dryer by European Union

Specifications Rated inlet temp.: 38 ℃ Max. ： 60 ℃ Rated Ambient temp. ： 38 ℃ Max. ： 50 ℃ The capacity range of JC series: 6.0m 3 /min ~ 180.0m 3 /min Rated working pressure: 0.7Mpa,Max. 1.5Mpa Cooling type: air-cooled,water cooled