Ian Bailey Cockcroft Institute/ Lancaster University September 30 th, 2009 Baseline Positron Source Target Experiment Update LCWA09.

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Presentation transcript:

Ian Bailey Cockcroft Institute/ Lancaster University September 30 th, 2009 Baseline Positron Source Target Experiment Update LCWA09

RDR Target Design Wheel rim speed (100m/s) fixed by thermal load (~8% of photon beam power) Rotation reduces pulse energy density (averaged over beam spot) from ~900 J/g to ~24 J/g Cooled by internal water-cooling channel Wheel diameter (~1m) fixed by radiation damage and capture optics Materials fixed by thermal and mechanical properties and pair-production cross- section (Ti6%Al4%V) Wheel geometry (~30mm radial width) constrained by eddy currents. 20cm between target and rf cavity. Axial thickness ~0.4 radiation lengths. T. Piggott, LLNL Drive motor and water union are mounted on opposite ends of through-shaft. Target documentation will be uploaded to sources/Target/ and EDMS sources/Target/

Target Wheel Eddy Current Simulations  Alternative capture optics, alternative materials, prototyping Immersed target  up to a factor 2.5 increase in capture efficiency c.f. QWT For 1T static field at ~2000rpm RAL predicts ~6.6kW ANL predicts ~9.5kW S. Antipov PAC07 proceedings LLNL predicts ~15kW

Target Prototype Design Prototype I - eddy current and mechanical stability Ken Davies - Daresbury Laboratory Torque transducer 15kW motor Dipole magnet m wheel ~18kg Accelerometers

Initial Torque Data (no magnetic field) The upper figure shows the measured torque (Nm) as a function of time (s). The lower figure shows the measured speed over the same period of time. The torque is sampled at a rate of 2.4kHz. The speed is sampled at a rate of 0.6kHz. Torque (Nm) Speed (rpm)

Understanding the Torque Data Without magnetic field expect average torque given by dark blue line. Motor controller and structure of motor coils, bearings, etc add oscillations (yellow line) Magnetic field causes eddy currents to flow in rim (purple line) Additionally, eddy currents can flow in spokes when they are close to the magnet poles (light blue line). Toy model

Resonances 198 rpm 174 rpm Figures show Torque (Nm) as a function of time (s). Left figure: wheel accelerated past 198 rpm and then decelerated. Right figure: wheel accelerated to 174 rpm and then decelerated. Resonances correspond to mechanical excitations of the wheel assembly. L. Zang - Liverpool

Nominal Design Basis Bearing + Mount Stiffnesses Support Translational Stiffness = 1,000,000 lbf/inSupport Rotational Stiffness = 10,000 lbf*in/rad Sources of Rotor Excitation Lorentz 5/rev 1/rev Major Critical Speeds 1 st Wheel ~ 200 RPM 2 nd Wheel ~ 1100 RPM Cylindrical ~ 3200 RPM Forward Tilt ~ 5000 RPM Reverse Tilt ~ 4200 RPM Operating Speed Range Rotor Whirl Frequency (rad/s) Tilt Whirl Mode Cylindrical Whirl Mode Wheel Out-of-Plane Flex Mode (FM) 5/rev 1/rev --- Critical Speed Location Wheel Out-of-Plane Flex Mode Campbell Diagram Predicted Critical Speeds Lisle Hagler - LLNL Critical speeds depend on bearing and coupling properties.

Accelerometer Data B~1.4T B~0TB~0.9T 0Hz300Hz -34dB -25dB Data obtained from bearing- mounted accelerometer with wheel operating at 800rpm. Despite auto-scaling of plots, the changes in the power spectrum are clearly visible. 0Hz300Hz -39.5dB -24.5dB 0Hz300Hz -37dB -21.5dB

Characterising Frictional Forces Data obtained with magnet off. Line shows quadratic fit to data points. Wheel has not yet been operated above 1500 rpm. Extrapolates to ~19Nm at 2000rpm, but behaviour may change at higher velocity as bearings heat up. Torque and speed averaged over three minutes of data taking for each data point.

Effect of B Field on Average Torque B~1.4T B~0.9T B~0.5T The plots show a quadratic fit to the measured torques (≤ 1200rpm) where the effects due to bearing friction have been removed. The colours represent different immersion depths of the wheel in the field mm 30.25mm 20.25mm

Immersion Geometry Immersed rim region shown hatched. Cross- sectional view of target assembly at full immersion.

Magnetic Field Maps Example of field maps with peak field ~0.9T obtained with Hall probe attached to wheel rim.

Carmen (spoke) Model Simulations Mesh distribution in wheel J. Rochford, RAL I-1 I-4 I-2 I-3 I-0 I-0=I I-3+I-4=590A I-1=I-4=265A 1-2=I-3=30A

CARMEN Model Prediction J. Rochford, RAL

CARMEN Model Prediction (2) Peak (yellow), average (magenta) and minimum (blue) torques as predicted by the CARMEN model for rim immersed in a field of peak strength 0.489T. The red line shows the current best fit from the data. Spoke effects appear to be far smaller than indicated by the CARMEN model. Corresponds to ~7.8kW Corresponds to ~3.9kW Corresponds to ~1.3kW

Summary Prototype complete. Data-taking began Nov 08. Measurements taken for speeds <1200rpm Higher speeds  vibration and noise (in air) Extrapolating to 2000rpm suggests wheel will be able to operate in immersed fields ~1T without problems. Detailed studies of torque Fourier spectra, etc ongoing CARMEN model developed at RAL. Consistent with earlier (rim only) ELECTRA model Predicts large effect from spokes Spoke effects not currently seen in data Further model under development at LLNL