Chapter 7 Maintenance and Engineering Organization Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Organization Structure Three concepts Span of control Grouping of similar functions Separation of production activities from oversight functions Inspection Control Monitoring QA QC Reliability Safety Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Organization Span of Control Grouping of similar functions How many people can you manage Higher levels (3 – 7) Lower levels (more) Grouping of similar functions Maintain proper surveillance/control Similar maintenance activities Line maintenance Shop functions Inspection activities Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Organization Separate production/oversight functions Self-monitoring QA QC Reliability Safety Separation removes conflict of interest Built into organizational structure Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Managerial Structure Usually starts with VP VP of maintenance and engineering High level in airline structure Same level as VP flight operations Not directly under: Head of airline Operational activity Five major functions Technical services Engineering Planning Training Technical publications Computing Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Managerial Structure Five major functions Aircraft maintenance Flight line Hangar Out-stations Maintenance control center Overhaul shops Off-aircraft maintenance Repair Overhaul Material Services Ordering/maintaining supplies Handling warranties Moving parts through system Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Managerial Structure Five major functions Maintenance program evaluation Monitoring organizational activity Workers Suppliers Cross-functional coordination Work together Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Technical Services Engineering Engineering specialists - expertise All engineering functions Development of initial program Evaluation of SBs and SLs for possible inclusion Oversight of incorporation of SBs and SLs Incorporation of ADs Evaluation of maintenance problems from reliability program Establishing policies/procedures for organization Additional function Facilities planning Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Technical Services Production planning and control Maintenance scheduling/planning Manpower Parts, tools Facilities Special assistance Short, medium, long term planning activities Establish standards for man-hours, materials, facilities, tools, equipment Work schedule Hangar control On-airplane maintenance Monitor work progress in support shops Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Technical Services Training Course development Curriculum Administration Training records Vendor training OJT for line/hangar personnel Establish new/special training courses Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Technical Services Technical Publications All manufacturer/vendor documents received In-house documentation Format and number of documents for each work center Revisions Main/satellite technical library Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Technical Services Computing Services Selection of hardware/software Usage information Input requirements from individual units Personnel training on computer usage Computer support Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Aircraft Maintenance Hangar maintenance Line maintenance Compliance with airline policies/procedures Support shops Line maintenance Turnaround maintenance/servicing Daily checks Short interval checks “A” Checks Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Aircraft Maintenance Maintenance Control Center Tracks all aircraft in-flight/off-station Needs coordinated through MCC Coordinates downtime/schedule changes with flight department Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Aircraft Maintenance Overhaul Shops Maintenance on items removed from airplane Engine shop All maintenance/repair on engines/APUs Avionics Off-aircraft repair Electrical/electrical components/systems Radio Navigation Communications Computers Components Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Aircraft Maintenance Overhaul Shops Mechanical component shop Actuators Hydraulic systems/components Aircraft surfaces Fuel systems Oxygen Pneumatics Structures All Radio Composite material Sheet metal Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Aircraft Maintenance Material Purchasing Stores Inventory Control Parts/supplies Tracking orders Warranty claims/contract repairs Stores Storage, handling, distribution Inventory Control Parts/supplies on hand sufficient for normal usage rates Shipping and Receiving All parts into/out of airline Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Aircraft Maintenance Maintenance Program Evaluation QA QC All units adhering to company policies and procedures Sets standard/ensure compliance Auditing outside suppliers/contractors QC Conduct routine inspections Certifying maintenance/inspection personnel of RIIs Calibration of maintenance tools/test equipment Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Aircraft Maintenance Maintenance Program Evaluation Reliability Safety Conduct program Problem areas addressed Auditing outside suppliers/contractors Data collection/analysis ID possible problem areas Publication of monthly reliability report Safety Handles claims involving safety issues Safety/health related activities Develop Implement Administer Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Variations Small Airlines Large Airlines Functions may be combined Structure at multiple bases Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.