THE LASER QUALITY

ZAPHIRO, the new high range 2D laser machine by PRIMA INDUSTRIE, designed for very high productivity, quality, and flexibility. THE LASER QUALITY

UPGRADE YOUR PRODUCTION Superior productivity Superior quality Superior flexibility High dynamics: combined speed: 240 m/min combined acceleration: 21 m/s 2 Dramatic cycle time reduction speed +70% compared to PLATINO Totally designed for highest dynamics and quality Optimized performances for all materials and thickness (BSC) Easy, complete, and modular automated versions

ZAPHIRO AT A GLANCE

LASER HEAD new, cartridge design head new capacitive sensor high dynamics focal-axis SIPS (Safe Impact Protection System) MACHINE FRAME highly compact granite base P30L Windows® XP new operator- friendly console, with 17” LCD flat, touch screen X YZ THE LASER GENERATOR High power, high efficiency CV5000 AXES OF MOVEMENT X = 3050 mm Y = 1600 mm Z = 150 mm F = 35 mm LINEAR MOTORS ON X AND Y High dynamics and quality Smoothness of movements BSC Beam Size Control

240 m/min 170 m/min Pa: 0.03 mm Ps: 0.03 mm 1530 X = 3050mm Y = 1600mm Z = 150mm F= 35 mm accuracy combined speed speed (single axis) work area

MAIN FEATURES: New cartridge design head: faster and easier lens change New high dynamics focal-axis with longer stroke (35 mm) 5”, 7.5” and 9” lenses Safe Impact Protection System New plug-in capacitive sensor Assist gas valve closer to the head (faster gas purge) New smart piercing: 3-channel tip for fast air/nitrogen piercing of mild steel THE NEW LASER HEAD

A highly convenient and very quick system enables the change of the lens (from 5” to 7.5”or to 9” focal length and vice-versa). No manual adjustment is necessary, since the lenses are pre-centered. Quick change of the lens: from 5” to 7.5” or 9” in few seconds. No need to change the whole head. THE NEW LASER HEAD

ZAPHIRO is equipped with the Beam Size Control (BSC) system, which adjusts the laser beam diameter on the focusing lens. This allows to cut all material and thickness with maximum speed and quality. The BSC keeps also constant the beam diameter on the whole work area. Optional: Mono Lens strategy is also available due to the BSC system Optional: Automatic 12-station tip changer Maximum performances for all materials and thickness THE NEW LASER HEAD

Automatic Tip Changer – 12 stations THE NEW LASER HEAD

Adaptive Mirror Pressure A beam (small) A spot Large, lower intensity A spot depth of focus output coupler Beam Size Control (BSC)

B beam (medium) B spot Medium intensity B spot depth of focus Pressure Adaptive Mirror output coupler Beam Size Control (BSC)

C beam (large) C spot Small Higher intensity C spot depth of focus Pressure Adaptive Mirror output coupler Beam Size Control (BSC)

The system allows a quick, simple and perfect beam–tip alignment QUICK AND ACCURATE BEAM ALIGNMENT the machine cut a reference figure the tip touches the edges of the figure the system calculates the difference between the beam theoretical position (perfectly aligned to the tip center) and the real one the instructions for the operator appear on the CNC screen he turns the two alignment knobs according to the instructions received to obtain the correct beam-tip alignment REAL POSITION (MISALIGNED BEAM) THEORETICAL POSITION ALIGNMENT KNOBS

ZAPHIRO new table has been further improved, with superior mechanical quality and better exhausting capacity. The pallet changer features enhanced exchange time (20 s) and a new, smart system adjusting the speed at the weight of the transported sheet. Extra drawers and skids between the two pallets grant more efficient scrap collection. THE NEW TABLE AND PA

ZAPHIRO is provided with high power CV5000 CO 2 laser. high power rates the best efficiency for a CO 2 laser extreme flexibility (from 0.5 to 25 mm with high performances and quality) reduced maintenance latest electrical and mechanical technology: solid state HVPS, magnetic levitation turbine THE LASER

NEW GENERATION P30L CNC

Compatible with all previous CNC versions and all PRIMA 2D machines New slim console, 17” LCD touch screen and integrated trackball More powerful HMI: Windows XP embedded + Core 2 Duo 1.5 GHz 2GB RAM HDD 80 GB NEW GENERATION P30L CNC

AUTOMATION LINE

CompactServer laser machine robotic arm with vacuum cups robotic arm with forks 4 4 shelf for raw sheet shelf for finished sheets 6 photoelectric cells and safety protections frame 7 automatic pallet changer 2 2 AUTOMATION LINE

1 Compact Tower 3 pallets 1 storage 2 3 handling robot robotic arm (with vacuum cups) 4 photoelectric cells and safety protections AUTOMATION LINE

1 tower store 2 3 handling robot robotic arm (with vacuum cups) 4 photoelectric cells and safety protections Compact Tower pallets AUTOMATION LINE

Compact Tower 2 towers, pallets, frontal l/u 1 tower store 2 3 handling robot robotic arm (with vacuum cups) 5 photoelectric cells and safety protections 4 loading/unloading station 5 AUTOMATION LINE Multi machine installation