Conaway Conference March 15-16, 2016 “A Bridge from Concept to Construction” A Contractor’s Perspective.

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Presentation transcript:

Conaway Conference March 15-16, 2016 “A Bridge from Concept to Construction” A Contractor’s Perspective

TWO PERSPECTIVES: LARGER AND SMALLER CONTRACTOR Larger Contractor Complete General Construction Company Ashley Hoskins Smaller Contractor The Righter Company Brad Nadolson

ABOUT US Founded in 1928 Built Woody Hayes Drive bridge in 1930s and replaced in 2000s Began overlays in 1970s In the late 1990s, escalated to bridge rehabs and new builds Recently average $50 million in bridge work per year Bridge Division includes overlays, rehab of structures, new bridges, drilled shafts, retaining walls and noise walls

ABOUT US Involved in bridge construction since 1976 Repaired, reconstructed or built 100+ bridges since 1986 Level 1, 2 & 3 Bridge Prequalified with ODOT City of Columbus Prequalified Past & Current Bridge Clients include: ODOT WVDOH INDOT Department of the Army National Park Service City of Columbus Franklin County Various other counties and municipalities

HOW DOES A CONTRACTOR FIND A PROJECT? “Word of mouth” from owners or designers Forecast nights or events Plans from owners Websites with lists of upcoming work Bid Advertisements Owner websites – ODOT, City of Columbus or others Accurate descriptions of the work are important Reporting services like Dodge Reports, BX Ohio or others

BID OR NO BID? Expected number of bidders (owners want more, contractors less) Project size – does it fit? Previous experience on the type of project (bridge) Estimating time and resources Previous experience with the owner & designer Project schedule and completion date Workforce, supervisory and equipment availability Constructability Risks Quality of plans Company revenue targets & current workload

LET’S BID! – THINGS THAT AFFECT PRICE How long do we have to put the estimate together? Vague or conflicting plan notes – be clear – ambiguity helps contractor Accuracy of quantities – minimize lump sum items Quality of owner Availability of existing plans & other investigative reports and information Subsurface Investigations - adequacy Constructability Plan details Easements and Right-of-Way Waterway permits – get them before bidding Utility Conflicts

LET’S BID! – THINGS THAT AFFECT PRICE Schedule – Is it realistic? Overtime premiums Manpower availability and quality of life Safety issues Liquidated damages and disincentives Inefficiency factors with large crews Completion dates matter for weather sensitive work Fabrication and other material lead times Work Sequencing Full closure vs. half-width

LET’S BID! – PREPARING THE ESTIMATE Pre-bid meetings Site visit or visits Access – is it suitable for the work required? Understanding the work – aided by good clear quality plans Pre-bid questions Answered Answered clearly and effectively Preliminary contractor prepared plans/designs – SWPP, demolition, shoring, falsework Sometimes get outside help for these (consultants)

LET’S BID! – PREPARING THE ESTIMATE Labor & Equipment Crew-based estimating – each work items Historical production rates – Units per LH or LH per unit We don’t use a Means book or ODOT average prices!!! Estimating software such as HCSS Heavy Bid

LET’S BID! – PREPARING THE ESTIMATE Material take-offs and communicating with suppliers Can we get accurate quantities with the provided info? Clarity on specifications Contacting and recruiting subcontractors to quote DBE subcontracting goals realistic with the work 15%/7%

LOW BID, NOW WHAT?  Celebrate – Success rate in bidding can be between 1 in 5 to 1 in 10  Order long-lead items – sometimes even before the award!  Write purchase orders and subcontracts  Obtain special insurances – e.g. railroad protective  Develop the project schedule  Re-evaluate preliminary designs - finalize  Develop the needed shop drawings, contractor plans and submittals  Schedule and plan for the needed crews, equipment and other resources  Pre-construction meeting & internal pre-job meetings  Meeting with landowners, utilities, etc.

BUILDING THE BRIDGE Partnering (Let’s work together) relationships Its not personal Listen to the contractor RFI’s - timely answers and information (both ways) Can’t catch all the issues ahead of time – months versus weeks Delays Weather Materials Fabricated Items Field verification issues

IMPROVING THE PROCESS Clear answers to questions, especially in the pre-bid stage Communicate frequently…and often Never ever rely on designer’s “intent” Contractor wants to build what you are “paying for” but not more Mercedes S550 vs. Honda Civic LX Adequate soils information – especially where sheeting/shoring/deep foundations or cofferdams are involved Better plans mean more accurate, usually lower estimates/bids – less guesswork! Better plans/specifications mean less conflicts and disputes