Www.saalasti.fi Energy Chips from Stumps with Lower Costs: JPK-20150527Saalasti Oy 1.

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Presentation transcript:

Energy Chips from Stumps with Lower Costs: JPK Saalasti Oy 1

Saalasti Oy 2 JPK Stump Stationary Crushing Saalasti Crush H 25-60T/h (bone dry), loose-m3/h Saalasti Crush 1224H installation processing stumps in Kaipola, Finland Particle size P63-P100 (1.3€/MWh) Stationary crushing cost 1.3€/MWh (6 years / 5%) According to Metsäteho (Roadside crushing 3.9€/MWh) Storage for ~4 days operation in full capacity

Saalasti Stationary Stump Crushing Saalasti Oy 3 JPK Please check the link below

Mobile and Stationary The most cost efficient way to produce energy chips is the stationary processor which is operated in cold supply chain (e.g. inside a power plant). Energy chips produced in hot supply chain costs more, because of higher costs of logistics and energy. Most common chippers for biomass are mobile and some have been converted for stationary operation Saalasti makes biomass processors which have been designed to be stationary from the beginning Saalasti Oy 4 JPK

Key Issues in Crushing Costs Motor efficiency, diesel vs electric Maintenance, mobility vs robustness Lifetime, mobility vs rebuildability Saalasti Oy 5 Saalasti Crush 1224H processing stumps and forest resudue bundles in Kyminvoima Finland JPK

Crushing Cost Comparison Saalasti Oy 6 Manual handling +0.7€/MWh JPK

Investment Comparison 15MWe Production Saalasti Crush H vs 2x mobile with equal capacity: E.g. 100% loan, full amortization in 6 years, 5% interest. Saalasti Oy 7 JPK With manual handling +0.7€/MWh

Investment Sensitivity 8MWe Production Saalasti Crush H vs 1x mobile with equal capacity: E.g. 100% loan, full amortization in 6 years, 5% interest. Saalasti Oy 8 JPK With manual handling +0.7€/MWh

Chipping Costs in Longer Run Larger the scale, larger the savings Medium size stationary process line VS 2x robust mobile crusher Processing t/a = MWh/a (15 MWe consumption) Years 1 → 6 the savings: €/a (+ per manual handling €/a) Years 7 → +20 savings: €/a (+ per manual handling €/a) Main argument: For 10 MWe and larger biomass users economical benefits of stationary crushing are obvious and even in smaller scale similar benefits are obtainable. Saalasti Oy 9 JPK

Caledonia, UK (UPM) Saalasti Oy 10 JPK Saalasti Crush H processing round wood and forest residue bundles

Huelva, Spain (Ence) Saalasti Oy 11 Saalasti Crush H processing eucalyptus stumps and forest residues and Saalasti Chipper H processing eucalyptus round wood JPK

Lappeenranta, Finland (UPM) Saalasti Oy 12 Saalasti Crush H processing stumps and forest residues JPK

Thank You! Saalasti Oy 13 Reference article: STATIONARY BIOMASS PROCESSORS – CRUSHING STUMPS WITH LOWER COSTS Author: Juha Kettunen, Saalasti Oy Juvan teollisuuskatu 28, Espoo, Finland, phone , mob JPK