Wafer Scale Integration Tyler Stewart4/15/15 Wafer Scale Integration (or WSI) is a theoretical form of semiconductor packaging that is in development but is the process of creating a computer chip from a whole silicon wafer. In theory this process has the potential to significantly increase speed, reduce power consumption, increases reliability, and increases the integration. Also focus on wafer size Trends.
Outline Semiconductor Fabrication Wafer Scale Integration Definition History Benefits and Potential Current issues and potential solutions Wafer Size and Die size Benefits and issues with increased wafer size
Silicon Wafer Fabrication
History of WSI Concept of WSI started sometime in the 1970’s Companies that performed WSI research ITT Corporation Texas Instruments Trilogy Systems
Gene Amdahl Born in South Dakota in 1922 In 1952 Completed his doctorate in theoretical physics at the university of Wisconsin Career began at IBM as the Chief Design Engineer One of the founding architects of the IMB 360 Mainframe Left IBM and founded the companies Amdahl Corporations Trilogy Systems Andor Systems Commercial Data Servers
Amdahl’s Dream Combine the functions of 100 chips onto one “Superchip” Trilogy Systems had the largest start-up cost of any company in the silicon valley at the time of $230 Million Founded to research WSI technology Design was a 2.5” square chip with 1200 pins Facility Flooded ruining clean rooms Declared Bankruptcy in 1994
Benefits and issues of WSI Benefits Lower Cost/function Higher performance Highest reliability Higher functional Density Increased Application potential Issues Requires a nearly 100% yield Performance increase would have to be substantial to be economical Timing Issues Requires hundreds even thousands of pins
What are some of the issues with Larger wafer sizes? Interconnects Timing Requires equipment upgrades Increased wafer stress
Concepts Benefits of WSI Issues with WSI Issues with increased wafer size Wafer Size Trends Largest chip die
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