AEON 4000 Including the SMPS 4000 rectifier and the AEON Gold Alarm & Monitoring Unit

The rectifier in Eltek’s high power range SMPS 4000 The rectifier in Eltek’s high power range

SMPS 4000 – Rectifier Overview Aeon 4000 Power Rack System SMPS 4000 Rectifier 1-4 shelves, each including 6 rectifiers

SMPS 4000 – Front Indications Display Four segment display Indication of output parameters and type of alarm LED’s Power: green, indicates that rectifier is on Alarm: red, indicates that an alarm is active. Type of alarm is indicated in the display Com.: yellow, indicates that communication with Aeon Gold is established Keypad Three keys for menu scroll

SMPS 4000 - Functionality Rectifier ON/OFF Output voltage, display and adjustment Input voltage, display Output current, display In addition Internal Temperature Rectifier software version Power limitation

SMPS 4000 – Mains Current Waveform Total Harmonic Distortion (THD): < 5% 230 VAC Full Load 230 VAC Half Load

SMPS 4000 – Power Factor vs. Load  

SMPS 4000 – VI Characteristics  

SMPS 4000 – Power Out. vs. Mains  

SMPS 4000 – Functional diagram

SMPS 4000 – General features 16 bit Motorola controller CAN bus integrated for communication between rectifiers and AEON Gold Current sharing- between rectifiers, independent of AEON Gold Hot plug in by soft recharge Output fuse, 160 Amps

SMPS 4000 – Easy Maintenance Three internal fans mounted on a bracket can be removed by removing four screws Dust filter in the back can be removed and washed/vacuum cleaned

The Monitoring & Control Unit in Eltek’s high power range AEON Gold The Monitoring & Control Unit in Eltek’s high power range

AEON Gold – System Overview AEON 4000 w/AEON Gold & SMPS 4000 *Modem *Ethernet *SNMP AEON Gold Control Unit *CAN Bus *Advanced setup and *monitoring through *WinPower Gold *SW Download PC w/WinPower AEON Gold Display Unit

AEON Gold in AEON 4000 2PR – Power Rack System 2 rows with MCB’s for internal distribution Hinged door AEON Gold Display Unit Rear view Battery fuse Load fuse AEON Gold Control Unit AC MCB’s AC distribution 2 shelves, each including 6 rectifiers

AEON Gold – HW Specification Green LED - Power Graphical Display Keypad Red LED - Alarm 3 Keys for menu scroll 10 Numerical keys 1 key for scroll back User friendly interface with keypad and graphical display System parameters can be seen and altered

AEON Gold – HW Specification Cont. Modem, Ethernet, SNMP WinPower 10 Digital outputs (Relays) SW appload 7 Digital inputs Red LED, when in service mode Upper position- control unit alarm Enabling SW upload

AEON Gold – HW Specification Cont. Green LED, Heartbeat Calibration output, 60mV Keypad connector 2 CAN bus connectors DC Fuse Reset button System connections: AC & DC input LVLD & LVBD Battery & Load fuse alarm 5 Current inputs 5 Voltage inputs 2 Temperature inputs

AEON Gold is divided into three main menus: AEON Gold – Main Menus AEON Gold is divided into three main menus: User Setup: Information accessible for everyone, Read only. Service Setup: Password protected, setup and changing parameters. Factory Setup: Password protected, installation setup, usually done at factory.

AEON Gold – Menu Structure

AEON Gold - Functionality Features: Output voltage monitoring and control Load and battery current monitoring and control Individual rectifier control Temperature compensated charging Boost charging Battery testing Fuse monitoring

AEON Gold – Functionality Cont. Features: Alarm log LVD disconnect for load and/or battery Advanced alarm/event setup Advanced configuration of relay outputs Communication through Ethernet (SNMP) and with modems Symmetry monitoring Capacity and backup time calculation Multi-language selection

Aeon Gold – WinPower Gold A Windows NT, Windows 98 software package for AEON Gold. All configuration and change of parameters can be done here. Communicating with AEON Gold through pComm protocol. Configuration of relay outputs and trend data is not available from graphical display. WinPower must be used. Multi-language selection

An Eltek high power range system AEON 4000 An Eltek high power range system

AEON 4000 – System Overview AEON Gold Display Unit PRS – Power Rack System 2 rows with MCB’s for internal distribution Equipment located behind hinged door AEON Gold Control Unit Battery fuse Load fuse AC MCB’s AC dist. SMPS 4000 rectifier 1-4 shelves, each including 6 rectifiers

AEON 4000 – A Step into the Future High power applications High power density- three times more than previous generation 6 rectifiers SMPS 4000 in one shelf giving 510 Amps at 48V and 750 Amps at 24V 4 shelves in one cabinet giving up to 2040 Amps at 48V and 2250 Amps at 24V Parallel connection of rectifier cabinets possible. AEON Gold can control up to 96 rectifiers in parallel

AEON 4000 – Cabinet Options Single PR and two PR available in top and bottom entry versions Internal DC distribution available for single PR and two PR options 3PR cabinets have – connection in top, + in bottom, ext. distribution, 2 m height 4PR cabinets have – connection in top, + in bottom, ext. distribution, 2.2 m height Top Entry Bottom Entry

AEON 4000 – Internal Distribution 2PR / 48kW power system with internal distribution and top access: Internal distribution only for cabinets with one or two shelves of rectifiers- max. 1020 Amps at 48V and 1500 Amps at 24V External batteries only Reduced cost compared to previous generation

AEON 4000 – External Distribution 2 x 3PR power system with external distribution cabinets Distribution cabinets up to 6000 Amps External batteries only Reduced cost compared to previous generation

AEON 4000 – Distribution Cabinets High capacity cabinets, maximum 6000 Amps Modular units enabling easy expandability and less assembly time, saving production cost Totally 8 plug-in modules in each distribution cabinet The design allows both MCB’s, MCCB’s and Blade Fuses to fit in standard plug-in distribution module Other distribution requirements can be fitted upon request. Engineering required Single distribution cabinet for less power will be designed for future applications

Aeon 4000 – Distribution Cabinets Cont. AEON Gold alarm module Plug-in module Input fuses from power cabinet Cabinets for load distribution Battery shunt Battery fuses

AEON 4000 System Dimensioning System voltage: 48 VDC Max. Load (Ib): 700 A Power Rack System Load Min. backup time (tb): 4 Hours Min. recharge time (tr): 24 Hours Batteries Necessary recharge current: Ir=(0.9*1.2*Ib*tb)/tr Ir=(0.9*1.2*700*4)/24=126 A Number of rectifiers: n=826/75 + 1= 12(incl. Redundancy) System: 2PR with internal distribution Necessary system current: Is= 126 A + 700 A=826 A Battery recharge =18%