1 Tim Houghton Product Manager
Market Overview Business Need Businesses are in Transition –The number of networked components are increasing –Network traffic is becoming more critical –The ability to leverage plant data is critical – need enterprise access to plant networks Ethernet is becoming the standard for Industrial Networking – EtherNet/IP TM Mapping CPwE Architecture from logical to physical Customers are demanding secure, robust, future-ready network performance. 2 EtherNet/IP is a trademark of ODVA
Market Overview Mapping CPwE Architecture from logical to physical 3 IN-Frastructure IN-Route IN-Panel IN-Field IN-Room Integrated Zone
4 Market Overview IT vs. Controls With this necessary convergence comes conflict between IT and Controls Different Cultures Different Expertise Different Priorities Different Needs IT is now a stakeholder in the manufacturing network; a solution is needed that bridges the gap
Typical Flat Network 5 CONTRO L ROOM CONTROL PNL (CP) WELDING ROBOTS PURCHASI NG M M D D C C CAD ENGINEERIN G LOBBY MEN S SALE S LADIE S STORAGE ROOM CP BORING MILL 3-TON CRANE 60” CNC MILL SHOP SUPERVISOR UNIVERSAL ID/OD GRINDER 150 TON TRYOUT PRESS WET GRINDER SURFACE GRINDER CP MACHINE ASSEMBLY AREA SHIPPING AND RECEIVING AUTOMATED 48” CUTOFF SAW WIRE EDM MACHINES CPCP CPCP DO ALL BANDSAW BAR FEED BANDSAW CP Each network node makes a home run All connections consolidate to one switch All network traffic goes through same switch
Alternative Zone Layout 6 CONTRO L ROOM CONTROL PNL(CP) Z Z WELDING ROBOTS ZONE ENCLOSURE PURCHASI NG M M D D C C CAD ENGINEERIN G LOBBY MEN S SALE S LADIE S STORAGE ROOM CP Z Z BORING MILL 3-TON CRANE 60” CNC MILL SHOP SUPERVISOR UNIVERSAL ID/OD GRINDER 150 TON TRYOUT PRESS WET GRINDER SURFACE GRINDER CP MACHINE ASSEMBLY AREA SHIPPING AND RECEIVING AUTOMATED 48” CUTOFF SAW WIRE EDM MACHINES CPCP CPCP DO ALL BANDSAW BAR FEED BANDSAW CP Z Z Z Z Z Z Z Z Reduces cabling installation Localizes network traffic to improve network resiliency Improves capability for network redundancy Reduces cost of future expansion
7 Factory Level Network Deployment Greenfield Zone systems with Layer 3 switching manages network traffic locally and can enable virtualization to improve management of the network. Switches are deployed in the control panel build and communicate critical traffic between control devices coordinating machine actions. Machine level network switches enable communication at the machine device level and communicate back to the control system. Machine Device … … Zone System Control Panel Machine Level
8 Factory Level Network Deployment Brownfield If control panel is crowded in a retrofit project, zone enclosure enables connectivity to the panel. –Enable safety and security best practices within an organization –Enable migration from unmanaged to managed switch architecture Machine Device … … I/O Drive HMI Zone System Control Panel Machine Level
Control Panel Networking Physical Layer Design Considerations No room for deploying fiber or copper drops? Concerns about high voltage, arc flash risks? Need to improve manageability? CONTROL PANEL TOO CROWDED FOR CONVERGENCE-READY NETWORK SWITCH?
Control Panel Networking Physical Layer Design Considerations 1.Mount Integrated Zone Enclosure- robust, secure, tested 2.Distribute copper or fiber to panel 3.Use DIN Patch box to patch to devices in panel USE PANDUIT NETWORK ZONE ENCLOSURE APPROACH
Benefits of the Panduit Integrated Solution Features Provides single part number ordering System is pre-engineered, pre-tested and pre-validated Segregated system enables IT safe access Standardized and compliant global solution Scalable architecture Benefit Accelerate deployments while reducing risk; Delivers up to 75% reduction in time to deploy
Allen-Bradley Stratix Switches –Cisco Switching Technology with Rockwell Software Panduit Industrial UPS –Fully assembled and wired power supply system –Enables 100% uptime even during power failure –No battery, maintenance-free system –Remove management with estimated hold-time Fully Validated System –UL approved panel (UL 508A) –Thermally Validated –Tested for resistance to shock and vibration during shipment All 110V devices housed behind a shield for touch-safe access 12 Panduit Integrated Network Zone Systems
Z23N-SBABD5 –24” x 36” x 12” Enclosure –Stratix port switch –8-port Copper Expansion module –No battery, maintenance-free UPS system Z22N-SDAD5 –24” x 24” x 12” Enclosure –Stratix port switch –No battery, maintenance-free UPS system Z11N-SDD –12” x 14” x 10” Enclosure –Stratix port switch 13 Panduit Integrated Network Zone Systems Available Now! Z23N-SBABD5 Z11N-SDD Z22N-SDAD5
24” x 36” x 12” NEMA 4/12 enclosure Stratix port switch (second switch/expansion not included) 1Gb uplink capability 8-port Copper Expansion module No battery, maintenance-free UPS backup system completely wired with power supply, circuit protection and grounding configured behind touch-safe cover 48-port patch panel for structured cabling; patch cords and jacks included for downlink cabling Fiber optic surface mount box for uplink cabling IP66 Rated Ingress Protection Thermally Validated to 40°C Class 1, Division 2 Components Fully Assembled, UL Approved 14 Detailed Description Z23N-SBABD5 expansion capability 2 nd device not included
24” x 24” x 12” NEMA 4/12 enclosure Stratix port switch 1Gb uplink capability No battery, maintenance-free UPS backup system completely wired with power supply, circuit protection and grounding configured behind touch-safe cover 8-port DIN-mount patch panel for structured cabling; patch cords and jacks included for downlink cabling 8-port DIN-mount patch panel for fiber optic uplink cabling IP66 Rated Ingress Protection Thermally Validated to 40°C Class 1, Division 2 Components Fully Assembled, UL Approved 15 Detailed Description Z22N-SDAD5
12” x 14” x 10” NEMA 4/12 enclosure Stratix port switch 1Gb uplink capability DIN-rail patching with proper slack management systems for fiber optic uplinks Gland plate down-link adapters not included IP66 Rated Ingress Protection Thermally Validated to 50°C Fully Assembled, UL Approved 16 Detailed Description Z11N-SDD
17 Product Bulletin
Zone Systems contain only Class I, Division 2 electrical components All Zone Systems are suitable for use in Class I, Division 2 areas 18 Hazardous Locations – Oil and Gas Markets
Layer 3 Stratix 8300 – RA# 1783-RMS10T –Link multiple access layer switches –Intermediary between the access layer and the control room –New Zone Parts: Z23N-SGABA1 Z23N-SGABD1 Z23N-SGACD1 More systems available on Panduit.com NAT (Network Address Translation) – RA# 1783-BMS10CGN, 1783BMS10CGN –This feature within the switch firmware speeds deployment and network integration –Allows multiple devices using same IP address on the network –New Zone Parts: Z22N-SHAD4 (20-port version) Z22N-SIAD4 (10-port version) More systems available on Panduit.com 19 New Switches available!
For facilities with centralized UPS Don’t pay for UPS if not needed Not recommended without UPS system New Zone Parts: –Z22N-SDAD4 –Z22N-SEAD4 –Z22N-SHAD4 –Z22N-SIAD4 More systems available on Panduit.com –NEMA 4X in 316 Stainless Steel –STP and UTP options –Contact your local Panduit Representative for more information 20 Zone Systems without UPS
Sometimes you don’t need a new switch –Moving existing switches out of control panel –Switches owned, but not yet deployed –Special switch pricing agreements –Other switch models besides Stratix Same features of Integrated Network Zone Except –User provides switch –User mounts switch –User provides SFP transceivers 21 Switch Ready Network Zone Systems
Z23R-S15 –24” x 36” x 12” Enclosure –Wiring ready for switch –Redundant power supplies –No battery, maintenance-free UPS –Connectivity for 16 copper downlinks –Connectivity for 2 MM LC fiber uplinks Z22R-S15 –24” x 24” x 12” Enclosure –Wiring ready for switch –Redundant power supplies –No battery, maintenance-free UPS –Connectivity for 8 copper downlinks –Connectivity for 2 MM LC fiber uplinks 22 Switch Ready Network Zone Systems Available Now! Z23R-S15 Z22R-S15 High voltage barrier not shown
More systems available on Panduit.com –Suitable for use with Stratix 5700, 8000, and 8300 models –Single and dual switch options –316 Stainless Steel, Nema 4X enclosure –STP and UTP options –Contact your local Panduit Representative for more information 23 Switch Ready Network Zone Systems