ISA-SP95: Enterprise -Control System Integration Keith Unger Chairman, ISA-SP95 kunger@stonetek.com
Keith Unger Principal MIT Consultant at Stone Technology Inc. ERP / MES / Automation consulting Chairman ISA-SP95 Enterprise – Control System Integration Past Vice Chairman ISA-SP88 – Batch Control Past Vice Chairman ISA-SP99 – Manufacturing Security 29 years manufacturing Information technology experience focused on the hybrid manufacturing industries (Consumer Goods, Food and Beverage, Specialty Chemical).
What is ISA-SP95? An ISA standards committee that develops standards for enterprise and manufacturing integration. The committee is referred to as SP95. “SP” means Standards Project and it is the 95th such ISA standards Committee . ( For a full list, visit www.isa.org/standards ) The standards developed by SP95 are referred to as the ISA-95 Series.
Enterprise-Control System Integration: The ISA-95 Series Enterprise-Control System Integration: Part 1: Models and Terminology – published 2000. Part 2: Object Model Attributes – published 2001. Part 3: Models of Manufacturing Operations Management – published 2005. Part 4: Object Models and Attributes of Manufacturing Operations Management – in development. Part 5: Business-to-Manufacturing Transactions– approved by SP95 in October 2006; expected to be published in November 2006.
ISA-95: A Multi-Part Series of Standards ERP business and logistic systems Part 1 & 3 define these interfaces Part 1,2 & 4 define the data objects exchanged Part 5 defines transactions at this level Part 3 defines these activities and data flows MES Part 4 will define the data objects exchanged within this level Part 6 will define transactions within this level Part 3 defines these interfaces
Typical Uses of the ISA-95 Series Framework for capturing / mapping User requirements Business / Manufacturing Process Flows Roadmap for Enterprise / Manufacturing Technical integration Typical Business Drivers Available To Promise Reduced Cycle Time Supply Chain Optimization Asset Efficiency Agile Manufacturing
ISA-95 A success story for standards Very fast development and implementation of the standards ERP-to-MES Integration efforts cut from 9-12 months to 8-10 weeks in some cases. MES, LIMS … requirement development cut from 6-9 months to 6-9 weeks in some cases. Industry acceptance End users are using it in requirements Vendors are supporting it in their products International International adoption as the IEC/ISO 62264 Series
Some End Users of the ISA-95 Standards Life Sciences Eli Lilly and Co. Merck Genentech Roche Diagnostics Food and Beverage Nestle Coca-Cola North America Arla Foods United Biscuits Verkade Zaandam Van Dijk Food Products Zeewolde Cerveceria Polar GumLink SAB Miller Consumer Goods P&G British American Tobacco Chemical DOW Chemical Dupont SABIC (Saudi Arabia) Polaroid Energy ExxonMobil, Inc Kuwait National Petroleum Co. ExxonMobil Neftegas Limited British Petroleum British Gas Caspian Pipeline Consortium U.S. Department of Energy GasOil Resources LLC Sakhalin Energy Westinghouse Savannah River Discrete Manufacturing Advanced Micro Devices JDS Uniphase Computer Sciences Corporation GE Lighting GE Aircraft Engines Lucent Alcatel Cummins Other International Paper
Some Solution Suppliers Using ISA-95 SAP Microsoft Siemens Emerson Rockwell Aspentech ABB Honeywell General Electric Invensys Lighthammer Corp Yokogawa
ISA Values Your Input Questions on ISA-95? Ideas / Suggestions? To get involved, contact: To get involved, contact: Charley Robinson, ISA Standards, crobinson@isa.org Keith Unger, Chairman ISA-SP95, kunger@stonetek.com www.isa.org/standards