Beam Line Layout – Cooling Section (to be installed by 1 Dec ember 2015) J. Kewisch wants to move the 20 dipole, yellow (to the right) toward the triplet.

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Presentation transcript:

Beam Line Layout – Cooling Section (to be installed by 1 Dec ember 2015) J. Kewisch wants to move the 20 dipole, yellow (to the right) toward the triplet 31.2 cm, maximizing the cooling section length. There will be no interference (e.g., with NSLS corrector magnets). K. Hamdi to work on it. Bid for standard CS bellows (qty-26) came in with good pricing, but Supplier may be taking exception to technical requirements. M. Mapes to resolve. Quotes received for 180 dipole sliding bellows. Beam Line Layout – Merging Cooling Section Jorge to give design guys the magnet and instrumentation layout for incoming transport beam line: BPM, PM, wire scanner, and solenoids. Instrumentation BPM’s: BPM order placed. The smaller BPM’s mounted on the 180 dipole chamber flanges will be converted to ‘hybrid’ BPM’s, a combination of a BPM and a PM. The vertical buttons will be removed and replaced with PM. The existing PM shown near the 180, yellow will be deleted. PM’s and Slits: Dan Weiss close to ordering the motion stage. Magnets HF Solenoids: (Buckley) Delivery estimated to be 8/29/ weeks shipping + customs. 180 Dipole Vacuum Chamber: The BPM’s at the chamber inlet and outlet flanges must be positioned with high accuracy, so the 180 chamber flanges must be accurate after welding. There is a possibility that post-weld machining of conflat face will be needed, a costly and risky operation. For the 180 chamber materials M. Mapes has tested a weld with 316 materials for resulting permeability. It was found to be 1.2. Last meeting P. Thieberger said that 1.01 or less is desirable, and not greater than The chamber is now being annealed in an oven to try to reduce the slight magnetism. Per M. Mapes the chamber flanges could be rotatable. 180 Dipole Magnet: Drawings are ready. SOW is needed (similar to the existing 20 dipole SOW). Close to submitting WebReq. Beam line components near DC eGun: Meeting with Cornell U. on DC eGun and beam line components conducted earlier in the day. RF Cavities Design of warm RF cavities is currently in process (C. Pai on 704MHz and C. Brutus on 2.1 GHz). Minutes of LEReC Cooling & Merging Sections Meeting 28 May

Overall Layout 2 IP2 64 m LEReC-I (1.6-2MeV): Gun to dump SRF gun used as a booster cavity Move BPM close to 180 magnet combine with PM. Add Quad and Skew Quad Correctors H & V Correctors Add Quad and Skew Quad Correctors

WINDOW FRAME H&V CORRECTORS ± 4.13” EMITTANCE SLIT PROFILE MONITOR LOW FIELD SOLENOIDS w/H&V Corrector HIGH FIELD SOLENOID K Hamdi WINDOW FRAME Quad and Skew Quad CORRECTOR Standard BPM’s 180 o Dipole Magnet Neighborhood II Small Aperture BPM’s Both with PM’s ?? New Horizontal PROFILE MONITOR Remove H&V PROFILE MONITOR?

4 180 o Dipole Magnet Neighborhood II Aperture Transitions

Orthogonal Installation – simple processing. Large Dia. BPM Housings (4.8 ID), 28mm buttons Drawings complete SOW and Spec complete Requisition approved Order Placed with MPF Special ID for 180 Magnet Same button size Need analysis? Combined with Profile Monitor Eliminate vertical button for PM BPMs in Cooling Section(14 Locations)

Move the 20 o dipoles closer to the triplet. 20 o Dipole Neighborhood 6

Window-frame Skew Quad: 100 A-turn per corner = s-quad gradient 3.19 G/cm or, 3.19E-2 T/m Current polarities: Opposite corners have the same polarity Adjacent corners have the opposite polarities. LEReC Dipole Skew Quad Corrector

5 cell cavity location 8 New updates? 5 cell

Overall Layout 9 2.5”OD/2.38”ID beam line (6 cm ID) 5.0”OD/4.78”ID beam line 12 cm ID 5.0”OD/4.78”ID beam line 12 cm ID 3.75”OD/3.62”ID beam line 9.2 cm ID 3.75”OD/3.62”ID beam line 9.2 cm ID

Contract Awarded: 9/15/2015 delivery estimate for both? Buckley magnets complete 8/29/ weeks shipping + customs. Alpha Magnetics update? Design support stand assembly – provide space for mu metal shields, separate beam pipe stand support. Magnetic shielding analysis (Wuzheng) Design prototype mu metal shields and supports. Magnet measurement fixture plan for prototype and design test fixtures. Compensating and Matching Solenoids 10

Cooling Section Profile Monitors 11 Ferrite ring mounting. CMD5005 material. Requisition for commercial vacuum linear stage? YAG screen/mirror holder design complete? Fabrication drawings for YAG screen/mirror holder and vacuum chamber Stage Assembly (Linear Feedthrough) Zero Length adapter flange Profile Monitor YAG Screen Assy.

Cooling Section Emittance Slits 12 Motor drives and position indication specs. approved by vendor. Requisition for commercial vacuum linear stage? Tungsten plate vendor, design adapter tungsten plate to drive shaft flange.

Requisition Status Range of motion for magnet core +/- 10cm. Magnet Vertical Gap = 10.0 cm (3.94 in.) Vacuum Chamber Aperture = 9.5 cm (3.75 in.) 180 o Dipole Magnet 13

Beam line bellows & 180 accordion bellows requisition status. “Standard Chamber Length” 180 chamber 316L vacuum annealed to 900C after welding. Test chamber welded and measured. Annealing Shielded valves on order, need DC Gun shielded valves. Vacuum Hardware 14

20 o Dipole Magnet 15 Requisition approved SOW – 2 magnets by 10/1/2015. Order Placed 5/6/2015 Everson Tesla Estimated Delivery 1 st two magnets 10/1/2015 Distance Between Pole Faces = 10.4 cm (4.1 in.) Magnet Vertical Gap = 10 cm Vacuum Chamber V Aperture = 9.5 cm (3.74 in.)

20 o Dipole Magnet Neighborhood 16

20 o Dipole Magnet Vacuum Chamber Here attached the wake field analyses of the 180 degree and 20 degree chambers for LEReC. The 180 degree chamber shows a wake loss factor at V/pc, and for the 20 degree chamber, it is Best,Binping Fabrication Drawing

Design 180 o dipole chamber for impedance review (KH) LF & HF solenoid and 20 o dipole fabrication drawings (KH) BPM chamber and buttons (VDM) Beam Line 5” bellows with shields fabrication drawings (GW) 20 o dipole vacuum chamber for impedence review (KH) 180 o dipole fabrication drawings (KH) Beam Instrumentation ES W slit & chamber fabrication drawings (VDM) Beam Instrumentation PM YAG, mirror, mount, & chamber fabrication drawings (GW) 180 o vacuum chamber + large sliding bellows fabrication drawing (KH) Beam Instrumentation PM ferrite insert (GW) 20 o dipole vacuum chamber (KH) 20 o and 180 o stand drawings (KH) Beam line solenoid stand LF Solenoid, BPM, and long pipe are to be independently positioned and surveyed on common stand. Magnetic Shielding drawing and solenoid magnetic measurement test station Cable tray and penetration drawings LEReC Cooling Section Design Room 18

Phase 2: 5 cell cavity positioning (RM) RHIC 1:00 move real estate drawings (V.DM.) DC Gun Vacuum Chamber Fabrication Drawings (JH) DC Gun SF6 Pressure chamber specification control drawings (JH) DC Gun to Booster SRF booster cavity beam line (JH) DC Gun stands (JH) Phase 2: 5 cell cavity positioning (RM) – Revised Position Phase 1 and 2 cryogenic system layout (RM) 2.1 GHz warm cavity fabrication drawings (MG) 704 MHz warm cavity fabrication drawings DC Gun cathode insertion drive DC Gun cathode coating system upgrade – coating system vacuum chamber Transport line layout drawing (RM/VDM) LEReC Design Room 19

Sector 2 Modifications Move cable tray Modify cable tray Move Access Controls Gate Remove stairway and part of cross-over platform

Sector 1 Relocation Remove/relocate cables: instrumentation, cryogenics, vacuum, power Move cable trays