Introduction to Logix Controllers Chad Brunner – Rockwell Automation Bob Law – Rockwell Automation Bruce Kyer – Rockwell Automation Key Points Class identification Introductions Poll PLC5 / SLC experience ControlLogix / CompactLogix Experience

Agenda Lab Overview Logix Family Overview ControlLogix® Platform CompactLogix™ Platform Studio 5000™ Software

Logix: Power and Versatility for your Automated Control System! Lab Overview Explore the Logix5000™ platform. Learn the primary advantages of Logix controllers Design, create, and download programs to a Logix controller Examine a controller executing a program ControlLogix 1756-L75 Demo box Key Points: Brief overview of the Lab Introductory course that give user the opportunity to explore the 1756-L75 ControlLogix Controller Hands on experience… Creating a Project Configuring I/O Creating tags Creating ladder logic Connecting and downloading to the Controller Online editing Trending The main goal is to have you see a glimpse of the power and versatility that Logix family can provide for any of your automation needs. Logix: Power and Versatility for your Automated Control System!

Integrated Architecture™ and the PAC - Programmable Automation Controllers Key Points: The concept of Integrated Architecture… The logix family of controllers are no longer called PLCs….they are called PACs. How is this different? The Logix family utilizes a Rockwell Automation concept known as Integrated Architecture What does that mean? In a nutshell, it incorporates six core automation disciplines into a single control architecture. Why do this? Makes your job easier! Gives you more flexibility and options for future growth in your Logix architecture.

Logix Family Overview “Which Logix Platform Fits your application?” Logix scalability addresses the need of a single technology over a broad range of possible applications Performance Full-Featured Platform-Specific PC-Based Intelligent Control Devices SoftLogix™ ControlLogix™ Size, Performance, Cost Key Points: CompactLogix Programmable Automation Controller for small and mid sized systems ControlLogix Programmable Automation Controller for Large scale systems DriveLogix Allows the capability to add a Logix environment to a PowerFlex Drive Application without the addition of a chassis based controller. SoftLogix All-in-One box solution meaning the controller, HMI, and applicable databases reside on one PC. Execution Speed The application can reference User Written “C” Code Key Take-aways: Logix Scalability addresses the need of a single technology over a broad rand of possible applications. Cost-Effective Station/Machine Control DriveLogix™ CompactLogix™ General Purpose Control Platform-Specific Control

Choose the hardware platform that fits your application need! Logix Family 2012 1756-L75 1756-L73S 1756-L74 1756-L72S 1756-L73 1756-L72 1756-L73XT 1756-L71 1756-L65 1756-L64 1769-L36ERM 1756-L63 / L63S 1756-L63XT 1756-L62 / L62S 1756-L61 / L61S 1768-L45 Capability 1768-L4xS 1768-L43 1769-L2y 1769-L35E Key Points: CompactLogix -Will be discussed later in this presentation ControlLogix -Optimized for large scale process or motion applications -L6x controllers have been around for 8 – 10 years and one of our best selling controllers -L7x controllers are the new generation and offer more features, capabilities and horse power for the most demanding applications. -We offer controllers for SIL 3 Safety applications known and GuardLogix -We offer controllers for extreme environment applications The bottom line….we certainly have a controller that will fit your automation needs! 1769-L35CR 1769-L32E Choose the hardware platform that fits your application need! 1769-L32C 1769-L31 1769-L1y 1769-L23x List Price

ControlLogix Family Communications I/O Memory EtherNet/IP ControlNet DeviceNet, DH+, RIO, & DH-485 networks I/O Supports a large number of digital and analog I/O Supports multiple I/O platforms Memory Ranging from small distributed to large centralized applications – 2 MB to 32 MB internal user memory Non-volatile options (removable memory card) Key Points: Communication All Logix controllers offer the benefits of the Common Industrial Protocol (CIP) to communicate via EtherNet/IP, ControlNet, and DeviceNet networks. Numerous 3rd party options – Profibus, Modbus, Serial, etc. I/O Native (1756), Flex I/O, Point I/O and numerous other Rockwell Automation Distributed I/O platforms. 1771 conversion swing arms to easily convert 1771 I/O (wiring) to 1756 I/O modules. Used for PLC5 to Logix migrations. (Save 10-20 hours of labor per chassis) 1747-AENTR is new device that’s used to allow Logix controllers to control SLC I/O racks. Used for SLC to Logix migrations. Memory A range of memory options from 2MB to 32 MB to fit your application

ControlLogix L7x Hardware Overview Faster CPU Dual Core Processor provides 2x performance improvement for standard applications compared to L6x controllers Enhanced SDRAM memory Provides faster and more robust reads and writes On-board 4-character display Enhanced controller diagnostics, runtime and health information. USB 2.0 port Runs at full speed (12 Mbit/s) Improved performance for flashing firmware, upload/downloads, on-line edits and bridging to the backplane Device port only – Temporary connection Key Points: Faster CPU Dual core processor. Out of the box 2x performance improvement for standard application as compared to the L6x controllers. Onboard 4 character display Improved diagnostics, runtime and health information USB 2.0 Port Full speed (12 Mbit/s) Device port for firmware flashing, uploads/downloads, online edits and bridging to the backplane. Increased communication performance and capabilities for… I/O Networking

ControlLogix L7x Hardware Overview Energy Storage Module - (ESM) technology Eliminating maintenance, transportation, and environmental issues associated with lithium batteries Provides approx. 5 days of wall clock power Ships with every L7x controller Removable Secure Digital (SD) memory card Faster reads and writes compared to CompactFlash Rated for use in SIL 2 applications Same capabilities as CompactFlash card in L6x controller Application/Project storage Firmware Supervisor Run time tag data read/write 1 GB SD card ships with every L7x controller Key Points: Energy Storage Module: Eliminates maintenance and environmental issues associated with the lithium battery Ships standard with every L7x controller SD Memory Card: Replaces the older CompactFlash card Faster Rated for use in SIL 2 applications 1 GB SD care ships standard with every L7x controller Rockwell offered the first - and one of the only - PAC controller solutions that does not require a battery, reducing maintenance and environmental issues associated with the disposal of lithium batteries

GuardLogixÒ ControlLogix with Integrated Safety is certified to SIL3 (IEC 61508) CAT4 (EN 954-1) Multiple Guard I/O options are available: ArmorBlock, CompactBlock, and POINT Guard Safety and Standard application exist in ONE project Upload / Download one project Safety Data available to Standard Task (Read Only) Passing of Standard Data to Safety Task Leverage existing hardware (Chassis, Power Supplies, Comms.) Safety I/O with Ethernet/IP and/or DeviceNet Safety Revision control – safety signature Key Points: L7xS controller have same performance increase as L7x controllers (over the L6x) Supports CIP Safety over EtherNet/IP and ControlNet I/O options include ArmorBlock Guard, CompactBlock Guard, and Point Guard I/O Modules

1756/1794 Extreme Environment (Logix-XT) Wide Temperature Range 1756-XT -25 °C to 70 °C (-13 °F to 158 °F) -20 °C to 70 °C (-4 °F to 158 °F) for phase 1 - FLEX-XT Convection cooling, no fans! Atmospheric Protection 1756-XT G2 and G3 Environmental Capability 1756 XT Modules Conformal Coated Option for phase 1 - FLEX-XT Environmentally hardened components High reliability Lifetime in extreme environments Environmentally demanding applications Key Points: Temperature range certified to -25C to +70C for 1756-XT products only. Conformal Coating standard on 1756-XT. System Components 1756 ControlLogix XT Controller (1756-L63XT, 1756-L73XT) Redundancy Module (1756-RMXT) Communication (1756-CN2RXT, -EN2TXT, -DNBXT, -DHRIOXT) Power Supply (1756-PBXT) Chassis (1756-A5XT, -A7LXT) Slot Filler (1756-N2XT ) 1794 FLEX XT Digital (1794-IB16XT, -OB16PXT, -OB8EPXT, IB10XOB6XT, -OW8XT) Analog (1794-IE8XT, -OE4XT, -IE4XOE2XT, -IF4IXT, -OF4IXT, -IF2XOF2IXT) Specialty (1794-IR8XT, -IRT8XT, -IJ2XT) Communication (1794-ACNR15XT) All terminal bases and cable accessories Alt. Energy (Wind Turbine), Oil & Gas, Refinery, Food & Beverage, Aerospace

CompactLogix Product Road Map 2004 2006 2008 2010 2012 1769-L36ERM 1769-L27ERM 1768-L45 1769-L18ERM 1768-L4xS 1768-L43 1769-L35CR 1769-L35E 1769-L32E 1769-L32C Key Points: This slide shows compactLogix product line from 2004 to today. Four existing members of CompactLogix family, L2x, L3x, L4x and 5370 (L1, L2, and L3) From L2x to L4x, products increase in capabilities and performance. The 5370 introduce a new dual core processor and a significant increase in capabilities and performance. In terms of communication options, there are several options available: Serial, USB, EtherNet/IP (DLR for 5370), ControlNet, DeviceNet. 1769-L31 1769-L23E-QFBC1B 1769-L23-QFBC1B 1769-L23E-QB1B

CMX Controllers with Embedded I/O Integrated I/O and power supply Do not require a chassis L2’s support expansion I/O with 1769 Compact I/O Modules L1’s support expansion I/O with 1734 Point I/O Modules Select 5370 L1 and L2 controllers support Integrated Motion over Ethernet/IP Support Ethernet/IP, ControlNet, and DeviceNet Key Points: Does not require a chassis Integrated I/O and Power Supply DeviceNet network capability with 1769-SDN 5370 L1 and L2 support DLR Ideal for smaller, machine-level control applications!

CMX Controllers without Embedded I/O Support expansion I/O with 1769 Compact I/O Modules Increased memory for larger applications L4xS offers SIL 3 CAT 4 safety application support L4x controllers support motion when using SERCOS modules Select 5370 L3 controllers support Integrated Motion over Ethernet/IP Support EtherNet/IP, ControlNet, and DeviceNet Key Points: Does not require a chassis L4x supports 1768 comms cards (up to 4) for distributing I/O across EtherNet/IP, DeviceNet, and/or ControlNet. DeviceNet network capability with 1769-SDN 5370 L3 support DLR Ideal for mid-sized, machine-level control applications!

CompactLogix LxER Family Scalability Models: (3 Catalogs) L16ER L18ER (Ethernet) L18ERM (Ethernet + 2 axis CIP motion) Memory: 384KB, 512KB Built-in DC I/O: 16in, 16out Expansion: 6 1734 I/O modules for L16ER, 8 1734 I/O modules for L18ER and L18ERM Remote : 4 or 8 remote devices (EIP) Models: (3 Catalogs) L24 ER-QB1B L24ER-QBFC1B (Ethernet) L27ERM QBFC1B (Ethernet + 4 axis CIP motion) Memory: 768KB, 768KB, 1MB Built-in DC I/O: 16in, 16out Built-in Speciality I/O: (L24ER-QBFC1B & L27ERM-QBFC1B) 4 HSC, 4 universal analog in/2 analog output Expansion: 4 1769 I/O modules Remote: 8 or 16 remote devices (EIP) L3 Controllers Application Size, Performance, Communications, Motion Integration Models: (6 Catalogs) L30ER,L33ER(Ethernet) L30ERM (Ethernet + 4 axis CIP motion) L33ERM (Ethernet + 8 axis CIP motion) L36ERM (Ethernet + 16 axis CIP motion) Memory: 1MB, 2MB, 3MB Expansion: 8 1769 I/O modules for L30ER, 16 1769 I/O modules for L33ER and L33ERM, 30 1769 I/O modules for L36ERM. Remote: 16, 32 or 64 remote devices (EIP) Key Points: Like it’s big brother (L7x), the 5370 controller family provides battery-less energy storage solution and all products comes with 1 Gb SD card. From L1 controller to L3 controller, products increase in application size, better performance, more advanced motion integration and dual Ethernet ports. L1 and L2 has integrated I/O. L1 controller uses 1734 Point I/O modules as expansion I/O. L2 and L3 uses 1769 Compact I/O modules as expansion I/O. L2 Controllers L1 Controllers f Small Stand-Alone & Ancillary Equipment Controller Small Machine Controller General Purpose Machine Controller

Design Software Family PLC 5 SLC / Micro Logix Family Key Points: CompactLogix -Will be discussed later in this presentation ControlLogix -Optimized for large scale process or motion applications -L6x controllers have been around for 8 – 10 years and one of our best selling controllers -L7x controllers are the new generation and offer more features, capabilities and horse power for the most demanding applications. -We offer controllers for SIL 3 Safety applications known and GuardLogix -We offer controllers for extreme environment applications The bottom line….we certainly have a controller that will fit your automation needs! What’s Next…

Introducing Studio 5000 Engineering and Design Environment -PRESENT- Logix Designer (V21) Programming and configuration for Logix controllers. Existing RSLogix 5000 user interface retained with new shared components. -FUTURE- View Designer (V22) Graphical design environment for View 5000 HMIs. New User Interface. Studio 5000 is the first evolution of our Engineering and Design Environment Studio 5000 is a modular framework for engineering collaboration with plug-ins for specific engineering tasks such as Logix Designer for control code development, and looking forward with and View Designer for HMI development and additional plug-ins like Library Manager, Motion Analyzer– high level of possibilities. Studio 5000 creates the Automation Environment for Standard, Premier and Optimal experiences.

Studio 5000 Software New Rockwell Engineering and Design environment Programming and configuration for the Logix5000 family of controllers Built on the familiar user-friendly interfaces and workflows of RSLogix 5000 V20 and prior Uses well known Microsoft Windows interface Improve development efficiencies leading to increased productivity and shorter design cycles One intuitive tool and environment System-wide development environment Foundation for future design tools Key Points: Studio 5000 will only support v21 (and higher) compatible Logix Controllers. It supports multiple programming languages including ladder logic, function block, sequential function chart and structured text. Compared to PLC5 programming, it uses symbolic tag and structure data model to make programming more efficient, powerful and self-documenting.

The Power of Logix Designer Multiple IEC 61131-3 programming languages Ladder, Structured Text, Function Block, SFC Symbolic tag and structure data model Powerful programming tools to increase productivity Built in I/O configuration and Diagnostics No programming required! Graphical Trending / Histogram Graphical real-time data histogram for diagnostics and monitoring functions Comprehensive help system that can help you troubleshoot your problems Sample Projects Instructions Quick Reference Step-by-step videos Key Points: Easy conversion of control programs between different Logix controller types for controller migration. CompactLogix to ControlLogix, vice versa. Built in I/O configuration and diagnostics, no programming required, will be covered in lab. Graphical real-time data tracing. Comprehensive help system (F1).

Thank you for participating! Please tidy up your workstation before leaving.