Balancing the Three R’s: Regulations, Records, and Reports Dallas, TX ♦ May 18, 2016 Arron Heinerikson.

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Presentation transcript:

Balancing the Three R’s: Regulations, Records, and Reports Dallas, TX ♦ May 18, 2016 Arron Heinerikson

˃ The compliance framework ˃ Audits and what you can learn from them ˃ Regulatory Developments  PCMACT - EPA’s Spring 2016 Guidance  RMP/PSM Proposed Changes  TSCA CDR Agenda

Federal Agency (U.S. EPA) Regulations State Agency (e.g., SCAQMD/TCEQ) Regulations Oversight Authority NSR, PSD, Title V MACT, NSPS, Local SIPs ProgramAdministration State Laws and Regulations Compliance Framework Congress Federal Laws PSD, NSPS, MACT, Title V

Regulations Vs. Permits ˃ Regulations generate requirements that the facility must follow  Emission Standards  Testing, Monitoring, Record Keeping and Reporting ˃ Permits codify all the requirements that apply to equipment and facilities  Pre-Construction Permits (NSR/PTC)  Operating Permits (PTO/Title V)

˃ Applicable Requirements  All are fair game during audits ˃ Plans and Procedures  PCMACT – O&M Plans  PCMACT – Site Specific Monitoring Plans  SPCC – Checklists  Etc. Compliance Framework

˃ Site Level  Identify training/education needs  Identify staff support needs ˃ Multi-Site  Identify inconsistencies in interpretations  Opportunities for knowledge sharing Audits – Learning Opportunity

PCMACT – March 2016 Guidance ˃ EPA posted Guidance document 3/16  Shortly after first round of semi-annual reporting submitted by industry ˃ Notable Clarifications  D/F temperature data  Summary Report Due Date – 30 days

PCMACT – A few other items ˃ Do I submit to CEDRI and to the State? ˃ Resetting Operating Parameter Limits  2 nd round of annual stack testing will be conducted in latter 2016 to early  (b)(1)(iii)(C), suggests that OPLs can be verified, rather than reset ˃ When does OPL take effect?  Stack test date?  Date new OPL calculated?  Other?

RMP and PSM Requirements Risk Management Program (RMP) 40 CFR 68 Process Safety Management (PSM) 29 CFR

Why the flurry of activity ˃ Executive Order issued August 1, 2013 in response to recent catastrophes  Requires modernization of many safety standards ˃ December 9, 2013 OSHA issued a Request for Information (RFI) on the PSM program ˃ July 31, 2014 EPA issued a RFI on the RMP program West Fertilizer Company Before and After April 2013

RMP Applicability ˃ Applies if site has greater than a threshold quantity of a listed chemical in a process ˃ Historically, portland cement plants have not had these chemicals above threshold quantities ˃ March 14, 2016, EPA proposed RMP rule revisions  Did not include changes to regulated substance list, but EPA indicated they may elect to add ammonium nitrate later.  Industry should continue to monitor RMP rule changes

PSM Applicability ˃ Applies if site has greater than threshold quantity of listed chemical ˃ Historically, portland cement plants have not had these chemicals above these thresholds either ˃ June 5, 2015 “Mixture rule” established for PSM in OHSA guidance– same approach as RMP mixture rule  Previously chemicals only accounted for in their pure form. Now must be accounted if greater than 1% in mixture.  Plants using alternative fuels/Haz Waste should make sure non-applicability documentation reflects new OSHA guidance

PSM Applicability ˃ Anticipate proposed rule changes for PSM in the next few months based on December 2013 OSHA PSM Request for Information ˃ May 5, 2016 OSHA presentation for Small Business Review  Includes list of chemicals to add to Appendix A including Ammonium Nitrate  Background document also attached

Toxic Substances Control Act (TSCA) Chemical Data Reporting (CDR) Rule

What is it? ˃ Reporting of chemical substances manufactured or imported for commercial purposes ˃ Need to report is based on production volume during any calendar year since the last principal reporting year CDR Reporting Basics

When is the report due? ˃ Reporting system will be open June 1-September 30, 2016 ˃ Reports will cover 2012, 2013, 2014, and 2015 ˃ Subsequent reports continue in the same pattern every 4 years (report in 2020 on 2016, 2017, 2018, and 2019) CDR Reporting Basics

CDR Reporting in ˃ START EARLY, even if you have done it before.  An every 4 th -year reporting process means something has likely changed or been forgotten.  User account setup can sometimes have significant lead time.  Preparing the reports often takes longer than expected, with companies scrambling to gather additional information at the last minute.

What Process Should I Use to Ensure a Successful Report? ˃ Consultants CANNOT totally turn-key these reports. Data gathering takes time from internal staff (see also: start early!) ˃ See EPA fact sheets for additional guidance ˃ June 1, 2016 EPA Webinar  CDR Requirements and use of 2016 eCDRweb reporting tool CDR Reporting in 2016+