RFID in Logistics and Production Alien Technology EMEA Channel Partner Amsterdam GRIVA Textile Application.

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Presentation transcript:

RFID in Logistics and Production Alien Technology EMEA Channel Partner Amsterdam GRIVA Textile Application

2 Who is SIMET: Founded in 1982 Production of Industrial PC, Vehicle terminals, portable printers System and Technologies for Automatic Data Collection 2,500 m 2 facility ISO 9001 Global Accreditation Over 30 employees

3 SIMET and RFID: Complete RFID based solution (HW & SW) Encapsulated Tags for Harsh Environment Portals Service & Installation Partnership with Solution Provider and Integrators as well as Univerity and Research Institute

4 Business Process Reengineering System design; Tag Design... The Product Hardware Consulting Software Connectivity PeripheralsPre-sales services Legacy interfaces Post sales service & support Complete solution Ethernet... Terminals; Portals; Sensors... Tags; Labels; Readers; Antennas; Printers... ERP; Middleware System integration Proof of concept; Demo... Installation; Service; Trainings...

5 Leading textile company Founded in 1955 Headquarter in Riva di Chieri (Turin) with m 2 area and m 2 completely automated warehouse 3 sites in North Italy Griva S.p.A distributes 600 rolls of fabric, more than m per day Griva S.p.A Background Production rolls of fabric per year 60% domestic market 40% foreign market

6 The challanges: - WIP Tracking - Improve Inventory Management - Boost manufacturing throughput

7 Production Where the weaving machines transform the threads in fabric that is then dyed, washed and dried. Two Main Divisions

8 Two Main Divisions: Logistics Where the fabric rolls are cutted, wrapped, stored and packed before shipment to clients

9 Application: Fabric tracking in closed-loop applications where bar code can’t be used Environment : Liquids, Chemical substances, high temperatures (120° C / 180°C) Reliability and Affordability PRODUCTION The Requirements:

10 Alien “Squiggle” Encapsulated tag in Polycarbonate PRODUCTION The Solution:

11 Real-time visibility Reduce inefficiencies such as out-of-stocks and excess inventory LOGISTICS The Requirements:

12 Avoid BarCode problems LOGISTIC The Requirements:

13 Improve service for customer, reducing lead-time and shipment errors LOGISTIC The Requirements:

14 Removed barcode scanning problems No labels used Real-time, accurate and centralized operational information Zero errors delivery Redeployed / reduced manpower Shipping efficiency growth = + 46% (600 rolls/day in 8h*2 staff VS 400 rolls/day in 10h*2 staff ) Pedigree authentication / counterfeit protection Possible Defect mapping for customer utilization Increase inventory turnover Product tracking and planning tools LOGISTIC The Results:

14 giugno Griva Process Tags writing and applyingRoll wrapping in plasticRoll weigh and diameter measure NO To / From Warehouse Shipping? Labelling with shipping dataPallet loading YES Picking Check TAG READING / WRITING POINTS

16 The system: Small investment ( 30k€ ) Scalable and upgradable system Start-up with Gen1, now Gen2 operating Alien Readers ALR 8 series Alien Circular Antennas SIMET Middleware SI-TRACE 10 K “Squiggle” tags per month EPC C.1 G.2 compliant The advantages:

17 Next steps: Portal on the output gates (trucks loading) Portable readers for manual operations Inventory on Automatic Warehouse

14 giugno PLAY Video

19 TAG Apply Automatic Warehouse Picking and Delivery System Design

20 Claudio Bertoldo SIMET Marketing Thank you