X-ray tube
THE TUBE CONSISTS OF CATHODE AND ANODE ENCLOSED WITHIN THE GLASS ENVELOPE (PYREX GLASS) OR METAL ENVELOPE ENCASED IN A PROTECTIVE HOUSING (LEAD+ METAL SHIELDING)
TUBE OPERATION
THE CATHODE IS A COMPLEX DEVICE AND CAN BE REFFERED TO AS THE CATHODE ASSEMBLY. THIS ASSEMBLY CONSISTS OF THE FILAMENTS, FOCUSING CUP, AND ASSOCIATED WIRING.
THE FILAMENT IS A SMALL COIL OF THIN THORIATED TUNGSTEN WIRE THE FILAMENT IS A SMALL COIL OF THIN THORIATED TUNGSTEN WIRE. 1%-2% OF THORIUM INCREASES EFFICIENCY OF THERMIONIC EMISSION. THE WIRE IS ABOUT 0.1 - 0.2mm THICK AND 7-15 mm LONG. TUNGSTEN IS A MATERIAL OF CHOICE BECAUSE OF ITS HIGH MELTING POINT-3410 C . RHENIUM ( 3170C) AND MOLYBDENUM (2,620 C) CAN ALSO BE USED.
MELTING POINT- 3,410 DEG. CELSIUS TUNGSTEN Z # 74 MELTING POINT- 3,410 DEG. CELSIUS
THORIUM Z # 90
DUAL FILAMENT
FILAMENT
SCHEMATIC OF DUAL FILAMENT
SELECTION OF COLD FILAMENT TUBES
MOST DIAGNOSTIC TUBES HAVE DUAL FILAMENT
A TUNGSTEN FILAMENT WILL NOT EXHIBIT SIGNIFICANT THERMIONIC EMISSION BELOW 2,200 C
NOT ALL OF THE ELECTRONS THERMIONICALLY EMITTED FROM THE FILAMENT ARE ATTRACTED TO ANODE. SMALL % WILL EVAPORATE AND CAUSE THE TUBE ARCING. AS A RESULT OF THIS, THE TUBE BREAKS DOWN.
ANOTHER MAJOR CAUSE OF TUBE FAILURE IS THE BRAKING OF THE FILAMENT ITSELF. FILAMENTS BECOME INCREASINGLY THIN AS VAPORIZATION TAKES PLACE. WHEN ABOUT 10% OF THE DIAMETER HAS VAPORIZED, FILAMENT BECOMES SUBJECT TO BREAKING.
AN AVERAGE DIAGNOSTIC X-RAY TUBE LIFE IS ONLY ABOUT 6-9 HOURS (10,000-20,000 EXPOSURE) AT NORMAL FILAMENT HEATING LEVEL. ROUTINELY DELAYED EXPOSURES WHILE THE FILAMENT IS ENDURING MAX. CURRENT SHORTEN TUBE LIFE BY 50-60% ( DOWN TO 5,000-6,000 EXPOSURES)
THE FOCUSING CUP IS THE SHALLOW DEPRESSION IN THE CATHODE ASSEMBLY DESIGNED TO HOUSE THE FILAMENT
MOST X-RAY TUBES HAVE THE FOCUSING CUP AT THE SAME NEGATIVE POTENTIAL AS THE FILAMENT
IT IS ALSO POSSIBLE TO USE HIGHER NEGATIVE POTENTIAL ON THE CUP TO EVEN FURTHER DECREASE THE SIZE OF ELECTRON BEAM. THIS TYPE OF FOCUSING CUP IS CALLED BIASED
AS MORE AND MORE ELECTRONS BUILD UP IN THE AREA OF THE FILAMENT, THEIR NEGATIVE CHARGES BEGIN TO OPPOSE THE EMISSION OF ADDITIONAL ELECTRONS. THIS PHENOMENON IS CALLED THE SPACE CHARGE EFFECT AND LIMITS X-RAY TUBES TO MAXIMUM mA ranges of 1,000-1,200 mA
FOCUSING CUP
THE ANODE IS THE +++++ SIDE OF THE X-RAY TUBE
FUNCTIONS OF ANODE: TARGET FOR PROJECTILE ELECTRONS CONDUCTOR OF HIGH VOLTAGE FROM THE CATHODE BACK TO X-RAY GENERATOR. PRIMARY THERMAL CONDUCTOR
THE ENTIRE ANODE IS COMPLEX DEVICE AND IS REFFERED TO AS ANODE ASSEMBLY. IT CONSISTS OF: 1. ANODE 2. STATOR 3. ROTOR
ANODE ASSEMBLY
TWO TYPES OF ANODES STATIONARY ROTATING
ANODES:
ANODES:
ANODE +++++ TUNGSTEN TARGET
ANODE ANGLES: 5 – 15°
ANODE ANGLES:
LINE FOCUS PRINCIPLE
TUNGSTEN IS THE MATERIAL OF CHOICE FOR THE TARGET OF GENERAL USE X-RAY TUBES. REASONS ARE: HIGH ATOMIC NUMBER ( Z#) 74. HIGH Z# INCREASED EFFICIENCY OF X-RAY PRODUCTION. HIGH MELTING POINT 3410 C HIGH THERMAL CONDUCTIVITY
SPECIALTY X-RAY TUBES FOR MAMMO SPECIALTY X-RAY TUBES FOR MAMMO. HAVE MOLYBDENUM & RHODIUM TARGETS BECAUSE OF THEIR LOW K-SHELL CHARACTERISTIC X-RAY ENERGY
DURING NORMAL USE FOCAL TRACK REACHES TEMP. BETWEEN 1,000-2000 C
BECAUSE OF TUNGSTEN HIGH MELTING POINT, IT CAN WITHSTAND NORMAL OPERATING TEMPS.RHENIUM PROVIDES MECHANICAL STRENGTH & THERMAL ELASTICITY IN ROTATING ANODES
INDUCTION MOTOR ROTATES THE ANODE
INDUCTION MOTOR ROTOR STATOR
ROTATION SPEED OF ANODES REGULAR TUBES 3,000-4,000 RPM HIGH PERFORMANCE 10,000-12,000 RPM
EFFECT OF THE FAILURE OF THE INDUCTION MOTOR
WHEN FIRST ACTIVATING AN X-RAY UNIT USE AN ANODE WARM UP PROCEDURE.
FAILURE TO FOLLOW THE WARM-UP PROCEDURE CAN CAUSE THE WHOLE ANODE TO CRACK.
MANY NEWER ANODES ARE STRESS RELIEVED THEY DISSIPATE HEAT MORE EFFICIENTLY THEY DO NOT REQUIRE ELABORATE WARM-UP PROCEDURE
PITTING OF THE ANODE FROM EXTENDED USE
X-RAY PRODUCTION PROCESS IS VERY INEFFICIENT IN THE DIAGNOSTIC RANGE X-RAY PRODUCTION PROCESS IS VERY INEFFICIENT IN THE DIAGNOSTIC RANGE. >99% OF ELECTRONS KINETIC ENERGY IS CONVERTED TO HEAT & ONLY <1% RESULTS IN X-RAYS IN MEDIUM RANGE KVP.
ELECTRONS TRAVEL FROM CATHODE TO ANODE WITH APPROX ELECTRONS TRAVEL FROM CATHODE TO ANODE WITH APPROX. ½ SPEED OF LIGHT IN MEDIUM RANGE KVP ( 70-80KVP)
X-RAY BEAM FILTRATION
X-RAY BEAM IS FILTERED TO INCREASE ITS QUALITY AND DECREASE THE PATIENT DOSE
FILTRATION TYPES INHERENT ADDED
INHERENT FILTERS ARE: TUBE WINDOW, OIL, HOUSING PORT. APPROX INHERENT FILTERS ARE: TUBE WINDOW, OIL, HOUSING PORT. APPROX. 0.5 mm OF Al equiv.
ADDED FILTERS ARE: Al PLATE, COLLIMATOR MIRROR, PLASTIC COVER. APPROX ADDED FILTERS ARE: Al PLATE, COLLIMATOR MIRROR, PLASTIC COVER. APPROX. 1-2 mm Al equiv.
INHERENT
ADDED
TOTAL FILTRATION= INHERENT + ADDED AT LEAST 2. 5 mm AL equiv TOTAL FILTRATION= INHERENT + ADDED AT LEAST 2.5 mm AL equiv. FOR TUBES OPERATING ABOVE 70 kVp
RADIATION COMING THROUGH THE HOUSING. NO MORE THAN 100mR/ Hr AT 1m LEAKAGE RADIATION RADIATION COMING THROUGH THE HOUSING. NO MORE THAN 100mR/ Hr AT 1m
X-RAY TUBE AND COLLIMATOR
COLLIMATION PBL CONES CYLINDERS DIAPHRAGMS
CONE
CYLINDER
DIAPHRAGM