FLASH EMISSIONS JIM COOPER, CHESAPEAKE ENERGY CORPORATION
OPERATING EQUIPMENT 2
FLASH GAS Regulated Volatile Organic Compounds (C3+) Flash gas from tanks include methane, ethane, and propane and higher components Causes of Flash Gas › Results from high pressure to low pressure drop › Phase change from liquid to gas. Light ends volatilize with change in pressure or temperature Primary source of VOC flash loss › Atmospheric tanks receiving liquids from oil separator 3
WORKING AND BREATHING LOSSES Working Losses › Increase in evaporation due to filling the tank Breathing Losses › Normal evaporation of liquid in a tank, volume increases with temperature increases 4
TANK EMISSIONS For a typical tank that receives condensate or oil from a separator, emissions will include working, breathing, and flash losses. 5
TANK EMISSIONS – CALCULATION METHODS Direct Measurement E&P Tanks Process Simulator Software Laboratory Gas-Oil-Ratio (GOR) Vasquez-Beggs Equation (VBE) Tanks 4.09d 6
METHODOLOGY - OPTIONS Direct Measurement › Expensive sampling, relatively accurate › Use appropriate methods and procedures for measurement and sampling › Includes flash, working and breathing 7
METHODOLOGY - OPTIONS E&P Tanks › Site Specific (preferred) or Geographical Database E&P Tanks Site Specific › Separator oil composition, Temperature, Pressure, API gravity, RVP 8
METHODOLOGY - OPTIONS Process Simulator Software › PROMAX, WinSim, HYSIM, HYSIS › Reservoir analysis or pressurized liquid sample, extended analysis, RVP, API gravity › Must use AP-42 or Tanks 4.09d for working and breathing losses › Good option for sizing of equipment and permitting under different operating parameters 9
METHODOLOGY - OPTIONS Tanks 4.09d › Working and breathing only Gas-Oil-Ratio (GOR) - Pressurized Liquid Sample › Direct lab analysis of the flash gas in the oil / condensate sample › Sample from the last pressure vessel before the tanks › GOR, RVP, API gravity, separator temp and pressure 10
METHODOLOGY - OPTIONS Vasquez-Beggs Equation (VBE) › Requires API gravity, separator temperature and pressure, and gas specific gravity. 11
EMISSION DETERMINATION Identify representative oil or condensate sample › Use facility specific or representative field sample Estimate maximum and actual production rates Determine operating parameters for well and processing equipment Use appropriate methodology for estimating emissions 12
FLASH RATE EXAMPLES FOR HEATER TREATER TO TANKS Operating pressures and temperatures GPU (F)70 PL (psig) HT (psig)3045 HT (F)80120 LPT (psig)NA PL PressureHT Op PressureHT TempFlash Factor
FLASH RATE EXAMPLES FOR LOW PRESSURE TOWER TO TANKS GPU (F)70 PL (psig) HT (psig)3045 HT (F)80120 LPT (psig)5 PL PressureHT Op PressureHT TempFlash Factor
HEATER TREATER Designed to operate at specific flows, pressures, and temperatures Allows flash gas to be captured prior to atmospheric storage tanks Designed to operate at specific flows, pressures and temperatures 15
REDUCTION OPTIONS Low pressure tower Flash gas compression 16
LOW PRESSURE TOWER SYSTEM (LPT) Also called vapor recovery tower (VRT) Low pressure separator for liquid production sites Puts rich gas vapors back in the pipeline Can vent to flash gas compressor or flare Condensate/Oil In Flash Gas Out Condensate/Oil Out – Gravity Flow to Tanks Liquid Seal 17
LPT – Low Pressure Tower 30” diameter x 30’ tall Cost: $8K - $10K LPT – Low Pressure Tower 30” diameter x 30’ tall Cost: $8K - $10K 18
TANKS Potentially vents VOCs to the atmosphere from Enardo valves and thief hatches if uncontrolled 19
4” Vent Line to Flare 20
FLARES OR COMBUSTORS Sizing › Designed for specific Btu loads / volumes › Must be sized to handle max load 21
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