Sabatier Process Automation TEAM MEMBERS: ALEXANDER KLEIN, CHARLES BRYAN, DUSTIN CLASBY FACULTY ADVISOR: JUDE DEPALMA

Project Purpose Automate the operational Sabatier Reaction Machine Provide Human – Machine Interface Allow work to be expanded in the future

Brief Overview of the System

Automation System Overview

Human – Machine Interface

PLC Controls the start up and shutdown of all components in the system Ladder logic Main program and two subroutines to schedule start up and shut down procedures Program is based off of timers Every component is wired to the PLC

PLC Wiring PLC – KOYO Relay output boards split everything into three main groups Solenoids Electrolysis Heating Splitting into groups allowed for quick and easy troubleshooting

HMI Home Screen

Ladder Logic Click Programming Software Main Program & two subroutines Start Up Shutdown Timer based Once completed, Start up hold the bits on Once initiated, Shutdown sequentially shuts offs all bits held in Start up

Electrolysis System Control

Sensor Many Sensors Tried – ◦IR ◦Ultrasonic ◦Laser One Sensor Designed

Pump Control

HMI Pump Information

Full Circle Back to the Reaction Chamber

Sabatier Process Automation TEAM MEMBERS: ALEXANDER KLEIN, CHARLES BRYAN, DUSTIN CLASBY FACULTY ADVISOR: JUDE DEPALMA