John Curtin Iowa Department of Natural Resources.

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Presentation transcript:

John Curtin Iowa Department of Natural Resources

6/18/ CFR Part 63, Subpart 6B

6/18/20163  Petroleum Marketers and Convenience Stores of Iowa (PMCI) ◦ John Maynes or  Technical air assistance for small businesses ◦ Dan Nickey – UNI IAEAP or  NESHAP questions ◦ John Curtin - DNR Air Quality Bureau or ◦ Christine Paulson - DNR Air Quality Bureau or

 Affected sources  Rule summary of 6B ◦ Compliance dates ◦ Rule requirements ◦ Recordkeeping requirements ◦ Reporting requirements ◦ Permitting issues  Review of state’s new permit template  Why the new rule?  Overview of new compliance calendar/log book

6/18/20165 The federal Clean Air Act (CAA) requires EPA to:  Reduce public’s exposure to Hazardous Air Pollutants (HAPs)  Set standards for the listed 70 area source categories  Identify and list at least 30 HAP that pose the greatest risk in urban areas (EPA identified/listed 33)  Identify and list area source categories (industries or operations) that represent 90% of the 33 urban HAP emissions (EPA’s “urban air toxics strategy”)  Set standards for the listed area source categories

6/18/20166  Adopted into the IAC in March 2009 (567 IAC 23.1(4)”eb”)  Rule applies to: ◦ Gasoline Terminals (> 20,000 gal/day potential throughput)  Most are permitted, some are Title V facilities ◦ Pipeline breakout station ◦ Pipeline pumping station ◦ Gasoline Bulk Plant (< 20,000 gal/day potential throughput)

 Tanks must have floating roofs or vent to control device  Emission control device on (tanks) loading rack  Leak detections on tanks  Monthly inspections  Throughput monitoring  Emissions testing

 Intermediate storage facilities of gasoline  Have a limited gasoline throughput  Often located in rural areas  May also store and handle other petroleum products (i.e. oil)  Do not distribute gasoline directly to motor vehicles

6/18/20169  Any petroleum distillate or petroleum distillate/alcohol blend having a Reid vapor pressure of 27.6 kilopascals or greater which is used as a fuel for internal combustion engines CFR  27.6 kilopascals = 4 psi  Gasoline/Ethanol blends up to E85 have v. p. > 4 psi  Vapor pressure of 100% ethanol is at 2.32 psi (100 F)

 Tank truck unloading into storage tanks (usually above ground)  Working loss  Storage tanks  Breathing loss  Loading of gasoline into tank wagons/cargo tanks at a loading rack  Leaks  Emissions are volatile organic compounds (VOCs) and hazardous air pollutants (HAPs)

 New facilities (constructed after Nov. 9, 2006):  Compliance: January 10, 2008 or upon startup if startup occurs after January 10, 2008  Existing facilities: (not a new facility)  Compliance: January 10, 2011

6B – Iowa’s Compliance Strategy  Develop permit template (i.e. general permit) to limit daily/monthly throughput of gasoline ◦ Small bulk plant < 20,000 gallons/month ◦ Large bulk plant < 20,000 gallons/ day ◦ Permit template  Company fills out application  After application is reviewed and approved by AQB, it is returned to applicant as permit  Will cover all storage tanks and loading racks at the bulk plant

6/18/  Facilities must minimize vapor emissions of gasoline by: ◦ Minimizing gasoline spills ◦ Cleaning up spills expeditiously ◦ Cover any open gasoline containers and tank fill pipes ◦ Minimize gasoline sent to open waste collection systems (e.g. oil/water separators)

 Gasoline storage tanks ≥ 250 gallons must be equipped with submerged fill.  Bottom loading is a type of submerged fill.  Fill pipe (drop tubes) installed before 11/09/06 – no more than 12 inches from bottom  Fill pipe (drop tubes) installed after 11/09/06 – no more than six inches from bottom  Important: Bulk plants are not required to have vapor balancing systems

 Cargo tanks trucks must be loaded via submerged fill.  Bottom loading is a type of submerged fill.  Fill pipe (drop tubes) installed before 11/09/06 – no more than 12 inches from bottom  Fill pipe (drop tubes) installed after 11/09/06 – no more than six inches from bottom  Important: Bulk plants are not required to have vapor balancing systems

6/18/ B – Storage tank/submerged fill

 Monthly inspection on all equipment in gasoline service. ◦ Include pumps, valves, open-ended lines and connectors. ◦ Detection methods using sight, sound and smell are acceptable ◦ Analyzers can be used for leak detection.  Leaks must be repaired as soon as practicable. ◦ Initial attempt within 5 calendar days of detection ◦ Repair completed within 15 calendar days of detection

 Facility must keep following records : ◦ Monthly/daily gasoline throughput ◦ Location and identification of equipment in gasoline service ◦ Monthly leak inspection records  Date of inspection  Name of staff conducting inspection  Signed by owner/operator

 For leaking components: ◦ Identification of leaking component and location by one of these methods:  written description  tagged  photographs  diagrams  work orders

 Initial Notification ◦ Existing sources: must be submitted to DNR by May 9, 2008 (DNR is still accepting notifications at this time) ◦ New sources: must be submitted no later than 180 days after startup ◦ Purpose: Informs DNR that your facility is regulated by 6B  Notification of Compliance Status ◦ Existing sources: must be submitted to DNR by January 10, 2011 ◦ The submittal of the air permit template will satisfy this requirement. ◦ N ew sources: must certify compliance at the same time they submit the initial notification ◦ Purpose: Informs DNR that your facility is in compliance

 Semiannual “excess emissions” reports to Iowa DNR for: ◦ Equipment leaks not repaired within 15 days or where no attempt made within 5 days:  Date leak was detected  Identify leaking components  Date of each repair attempt  Reasons for delay of repair  Date of successful repair  If no leaks or no “excess emissions”, no report is required.

 If facility’s monthly or daily throughput is exceeded: ◦ Facility must notify DNR within 30 days  If the facility is a large bulk plant: ◦ Per 6B, the facility is now classified as a gasoline terminal and will need to comply with requirements as a terminal  If facility is a small bulk plant, the second time in 12 month period that the monthly limit is exceeded: ◦ Facility must notify DNR within 30 days ◦ Facility must apply for a permit for a large bulk plant 6B – Reporting Requirements

6/18/  Permit will contain all requirements from rule. ◦ These requirements go into effect on January 10,  Permit will also contain either monthly or daily gasoline throughput requirement. ◦ These limits go into effect on permit issuance.  Remember: ◦ Records required by 6B must be retained 5 years with most recent 2 years on-site. ◦ Throughput records must be for retained 2 years.

6/18/ Permit Template

 Facility has other equipment besides the gasoline bulk plant that have air emissions ◦ Other equipment – permit or exempt ◦ Maybe permit template is not appropriate  Facility owns/operates another facility that is contiguous or adjacent to the bulk plant ◦ Consider as a single source ◦ Bulk plant is covered by permit template ◦ Other facility will be covered by other permits/registration

 Facility not yet in compliance with 6B ◦ Apply for permit and obtain permit prior to compliance date (01/10/11) ◦ Notify DNR prior to compliance date and submit compliance plan ◦ Work with DNR to get into compliance  Future modifications ◦ Keep list of loading arms/tanks ◦ Small plant becomes large – obtain a new permit

 40 CFR Part 63, Subpart CCCCCC (6C) applies to Gasoline Dispensing facilities (GDF) ◦ Gasoline pumped into motor vehicle (fuel tank for engine) ◦ DNR has adopted standard into IAC, but does not require a permit at this time ◦ Applies to any facility where gasoline is dispensed ◦ Requirements depend on the amount of actual gasoline throughput: gallons per month

 Requirements ◦ Small GDF (<10,000 gal./month): Best management practices for gasoline vapor and spills ◦ Medium GDF (≥10,000 gpm and <100,000 gpm): BMP and submerged fill on tanks ◦ Large GDF (≥100,000 gpm): BMP, submerged fill, Stage 1 vapor balance, initial/periodic vapor testing. 6/18/201629

 What are 6C facilities required to do? ◦ Be in compliance with the rule by Jan. 10, 2011 ◦ Employ BMP – all facilities ◦ Keep records on gasoline actual throughput  Either gasoline received or dispensed ◦ Submit notifications (large only)  Initial notification was due on May 9, 2008  Notification of Compliance Status by Jan. 10, 2011 ◦ Conduct test of vapor balance system (large only) 6/18/201630

 Gasoline Dispensing Facility (GDF) is collocated with bulk plant ◦ GDF must comply with Subpart 6C ◦ Bulk plant must comply with Subpart 6B ◦ Bulk plant equipment must be covered by a permit ◦ Common tanks?  6B requirements apply if gasoline is pumped into tank wagon/cargo trucks ◦ Separate record keeping on throughput 6/18/201631

6/18/ General Contact Information  Petroleum Marketers and Convenience Stores of Iowa (PMCI) ◦ John Maynes or  Technical air assistance for small businesses ◦ Dan Nickey – UNI IAEAP or  NESHAP questions ◦ John Curtin - DNR Air Quality Bureau or or AIR-IOWA (help line) ◦ Christine Paulson - DNR Air Quality Bureau or

6/18/ Iowa Department of Natural Resources Permit Template

6/18/201634

6/18/  Reminder to complete: ◦ Leak inspection ◦ Throughput readings  Education tool ◦ SPCC Requirements ◦ 6B Rule  Record keeping tool (documentation) ◦ Leak inspection ◦ Leak detection ◦ Throughput amounts  Applicable contacts

6/18/201636

6/18/201637

6/18/201638

6/18/201639

6/18/201640

6/18/  Multiple options to document leaks: ◦ Tagging system ◦ Written descriptions ◦ Photographs ◦ Written work orders ◦ Diagrams of operation

6/18/201642

6/18/  Assistance workshops  Factsheets  Newsletters ◦ IWRC ◦ DNR ◦ PMCI  List serves

6/18/  NESHAP questions ◦ Christine Paulson - DNR Air Quality Bureau or ◦ Diane Brockshus – DNR Air Quality Bureau (Compliance) or  Permitting questions (not in Linn or Polk County) ◦ John Curtin– DNR, Air Quality Bureau or or AIR-IOWA (help line)  Technical air assistance for small businesses ◦ Dan Nickey – UNI, Iowa Waste Reduction Center or

6/18/ Questions?