“ TOWARDS A GREEN REVOLUTION IN BUILDING CONSTRUCTION ” MGM INFRA DEVELOPMENT SOLUTIONS PVT. LTD. “ TOWARDS A GREEN REVOLUTION IN BUILDING CONSTRUCTION ”
MGM INFRA IS A PUNJAB BASED PVT. LTD MGM INFRA IS A PUNJAB BASED PVT. LTD. COMPANY THAT MANUFACTURES AND SUPPLIES CONCRETE PRODUCTS PREFERRED WORLDWIDE SUCH AS HOLLOW CONCRETE BLOCKS, FLY – ASH BRICKS AND PAVERS IN THE REGION OF PUNJAB, HARYANA, HIMACHAL PRADESH & CHANDIGARH. OUR PRODUCTS I – Paver Concrete Hollow Block – 200 mm Hollow Block – 200mm & 225mm Fly Ash Brick - with Frog Concrete Hollow Block – 100 mm Uni – Paver
FLY ASH BRICKS IS12894:2002 SIZE (mm) STRENGTH (N/mm2) DENSITY (Kg/m3) ECO – FRIENDLY PRODUCT. MINIMUM BREAKAGE/WASTAGE DURING TRANSPORTATION AND ON SITE. DIMENSIONAL ACCURACY. HIGH COMPRESSIVE STRENGTH. NO ADHESIVES REQUIRED FOR FIXING. PRE – CURED PRODUCT. NO CHANCE OF EFFLEROSCENCE. SIZE (mm) STRENGTH (N/mm2) DENSITY (Kg/m3) WEIGHT (Kg) 230 X 110 X 70 7.5 – 10 1300 2.70
ADVANTAGES OF FLY ASH BRICKS OVER CONVENTIONAL CLAY BRICKS ECO – FRIENDLY PRODUCTS: FLY ASH is used as a raw material, thus RECYCLING IT. LESS ENERGY INTENSIVE manufacturing process. Recycled content helps in gaining LEED & GRIHA credits. ECONOMICAL: Dimensional Accuracy and larger size of the hollow block therefore REDUCTION IN PLASTERING AND JOINTING COSTS. REDUCTION IN LABOUR COSTS due to faster and easier construction process. Lighter weight reduces the dead load thus REDUCTION IN THE REINFORCEMENT REQUIRED. High Strength leads to MINIMUM BREAKAGE / WASTAGE during transportation. No chance of efflorescence therefore REDUCTION IN MAINTENANCE COSTS. Pre – cured products hence SAVE WATER during construction.
HOLLOW CONCRETE BLOCKS IS2185 (Part – 1):2005 CAN BE USED FOR LOAD BEARING AS WELL AS NON – LOAD BEARING STRUCTURES. DIMENSIONAL ACCURACY. PRE – CURED PRODUCT. ECO – FRIENDLY PRODUCT. NO ADHESIVES REQUIRED. EXCELLENT THERMAL AND ACOUSTIC INSULATION PROPERTIES. FIRE RESISTANT. MINIMUM BREAKAGE/WASTAGE DURING TRANSPORTATION. LOWER DENSITY AND WEIGHT. PERMITS EASY CONCEALMENT OF ELECTRICAL AND SANITARY CONDUITS. NO CHANCE OF EFFLORESCENCE. VARIOUS COLORS AVAILABLE
HOLLOW CONCRETE BLOCKS IS2185 (Part – 1):2005 SIZE (mm) STRENGTH (N/mm2) DENSITY (Kg/m3) WEIGHT (Kg) 400 X 200 X 200 7.5 – 15* 1200 – 1300 19 – 21 1350 – 1450 20 – 23 400 X 225 X 200 1400 – 1500 22 – 25 400 X 100 X 200 9 – 11 * Can be manufactured to required strength
HOLLOW CONCRETE BLOCK 8.5 NO. CLAY BRICKS REMARKS VOLUME 0.016 cum. 8.5 x 0.0019 = 0.016 cum. Approx. equal to 9.5 bricks in volume because of saving in mortar WEIGHT 19 Kg 27 Kg Approx. 25% lighter than bricks per cum. THICKNESS OF WALL 200 mm 230 mm Approx. 12% increase in area per sqft.
COST COMPARISION OF HOLLOW BLOCK MASONARY WITH CLAY BRICK MASONARY ALL UNITS RS PER SQUARE FEET DESCRIPTION BRICK WALL MASONARY HOLLOW BLOCK MASONARY SAVINGS / EXCESS 1 2 3 4 CEMENT MORTAR LABOUR PLASTER COST OF THE PRODUCT 10.35 21.45 27.00 55.96 6.56 14.84 20.66 56.90 3.79 6.61 6.34 0.94 TOTAL SAVING PER SQ.FT. Rs 15.80
ADVANTAGES OF HOLLOW CONCRETE BLOCKS OVER CONVENTIONAL CLAY BRICKS ECO – FRIENDLY PRODUCTS: FLY ASH is used as a raw material, thus RECYCLING IT. LESS ENERGY INTENSIVE manufacturing process. Recycled content helps in gaining LEED & GRIHA credits. ECONOMICAL: Dimensional Accuracy and larger size of the hollow block therefore REDUCTION IN PLASTERING AND JOINTING COSTS. REDUCTION IN LABOUR COSTS due to faster and easier construction process. Lower density and lighter weight reduces the dead load thus REDUCTION IN THE REINFORCEMENT REQUIRED. High Strength leads to MINIMUM BREAKAGE / WASTAGE during transportation and application. Excellent thermal insulation and acoustic insulation properties due to low U-value which leads to DECREASED AIR CONDITIONING COSTS. No chance of efflorescence therefore REDUCTION IN MAINTENANCE COSTS. Reduced wall thickness therefore increase in carpet area i.e INCREASED SALEABLE / USABLE AREA. NO ADDITIONAL FORMWORK OR EQUIPMENT REQUIRED for reinforcing hollow block masonry. Pre – cured products hence SAVE WATER during construction.
CONCRETE PAVERS IS15658:2006 DESCRIPTION SIZE (mm) STRENGTH (N/mm2) HIGH LOAD BEARING CAPACITY. COST EFFECTIVE AND EASY TO MAINTAIN. EXCELLENT CHOICE FOR OUTDOOR APPLICATIONS. NATURALLY ALLOWS RAIN WATER SEEPAGE FOR REPLENISHING THE UNDERGROUND WATER TABLE. VARIETY OF SHAPES AND COLOURS. EXTREMELY DURABLE. DESCRIPTION SIZE (mm) STRENGTH (N/mm2) NUMBER/ SQM. WEIGHT (Kg) I - PAVER 225 X 113 X 80 225 X 113 X 60 > 40 > 35 40 4.80 3.60 UNI - PAVER 200 X 162 X 80 200 X 162 X 60 35 4.50 3.40
TECHNOLOGY Specialized German Hydraulic Vibro Compact Technology with an installed capacity to roll out 20000 Hollow Concrete Blocks, 60000 Concrete Pavers and 80000 Fly Ash Bricks per day. Silos for storage of raw materials like Cement and Fly ash. Fully Program Logic Controlled for weigh batching, mixing and moulding of products on pallets. Strapping of cubed material. Mechanized handling and shifting of finished product using Forklifts.
3D Layout – Fully Automatic Plant
Batching Section Curing System - Automated
ADVANTAGES OF AUTOMATED MANUFACTURING UNIT HOMOGENEOUS MIX ASSURED QUALITY. DIMENSIONAL ACCURACY. REQUIRED STRENGTH. VARIETY OF PRODUCTS SHORT DELIVERY CYCLES.
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